Multi-physics simulation of dendritic growth in magnetic field assisted solidification

被引:30
作者
Cao, Longchao [1 ,2 ]
Liu, Dehao [2 ]
Jiang, Ping [1 ]
Shao, Xinyu [1 ]
Zhou, Qi [3 ]
Wang, Yan [2 ]
机构
[1] Huazhong Univ Sci & Technol, Sch Mech Sci & Engn, State Key Lab Digital Mfg Equipment & Technol, Wuhan 430074, Hubei, Peoples R China
[2] Georgia Inst Technol, Woodruff Sch Mech Engn, Atlanta, GA 30332 USA
[3] Huazhong Univ Sci & Technol, Sch Aerosp Engn, Wuhan 430074, Hubei, Peoples R China
基金
中国国家自然科学基金;
关键词
Thermoelectric current; Magnetic field; Solidification; Lattice Boltzmann method; Phase-field method; LATTICE BOLTZMANN METHOD; AL-CU ALLOYS; DIRECTIONAL SOLIDIFICATION; THERMOELECTRIC MAGNETOHYDRODYNAMICS; METALLIC MATERIALS; BRIDGMAN GROWTH; INTERFACE SHAPE; CRYSTAL-GROWTH; CONVECTION; STEADY;
D O I
10.1016/j.ijheatmasstransfer.2019.118673
中图分类号
O414.1 [热力学];
学科分类号
摘要
Magnetic field assisted casting and welding attracted research attentions in the recent decades because it has been observed that the inter-dendritic flow of liquid metals can be controlled by the imposed external magnetic field. However, the underlying mechanism of dendritic growth under a magnetic field is still not fully understood because of the limitations in in-situ experimental methods. To elucidate the mechanism, a new multi-physics model is proposed in this work to simulate the dendritic growth under the influence of an external magnetic field with the consideration of the natural convection. In this model, the physics of solute transport, phase transition via phase field method, natural convection and thermoelectric magnetohydrodynamics via lattice Boltzmann method are tightly coupled. Simulation reveals that intense thermoelectromagnetic convection occurs in the vicinity of the solid-liquid interface, and vortices are generated between dendritic arms. It is shown that the thermoelectromagnetic convection has a major influence on dendritic morphology. The simulation results help explain the experimental observation of curved solidification front and tilted primary trunks. The simulation model is validated by comparing the microstructure morphology and composition distribution with experimental results. (C) 2019 Elsevier Ltd. All rights reserved.
引用
收藏
页数:18
相关论文
共 58 条
[1]   Quantifying uncertainty in the process-structure relationship for Al-Cu solidification [J].
Anh Tran ;
Liu, Dehao ;
Hoang Tran ;
Wang, Yan .
MODELLING AND SIMULATION IN MATERIALS SCIENCE AND ENGINEERING, 2019, 27 (06)
[2]   Numerical and experimental study of the traveling magnetic field effect on the horizontal solidification in a rectangular cavity part 1: Liquid metal flow under the TMF impact [J].
Avnaim, M. H. ;
Mikhailovich, B. ;
Azulay, A. ;
Levy, A. .
INTERNATIONAL JOURNAL OF HEAT AND FLUID FLOW, 2018, 69 :23-32
[3]   Numerical assessment and experimental verification of the influence of the Hartmann effect in laser beam welding processes by steady magnetic fields [J].
Bachmann, Marcel ;
Avilov, Vjaceslav ;
Gumenyuk, Andrey ;
Rethmeier, Michael .
INTERNATIONAL JOURNAL OF THERMAL SCIENCES, 2016, 101 :24-34
[4]   About the influence of a steady magnetic field on weld pool dynamics in partial penetration high power laser beam welding of thick aluminium parts [J].
Bachmann, Marcel ;
Avilov, Vjaceslav ;
Gumenyuk, Andrey ;
Rethmeier, Michael .
INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER, 2013, 60 :309-321
[5]   Modeling melt convection in phase-field simulations of solidification [J].
Beckermann, C ;
Diepers, HJ ;
Steinbach, I ;
Karma, A ;
Tong, X .
JOURNAL OF COMPUTATIONAL PHYSICS, 1999, 154 (02) :468-496
[6]   Effect of a Strong Magnetic Field on Dendritic Growth of Ti-Ni Alloy [J].
Chang, Hui ;
Huang, Chunli ;
Tang, Bin ;
Hu, Rui ;
Li, Jinshan ;
Zhong, Hong .
HIGH PERFORMANCE STRUCTURE MATERIALS, 2013, 747-748 :810-817
[7]   Lattice Boltzmann method for fluid flows [J].
Chen, S ;
Doolen, GD .
ANNUAL REVIEW OF FLUID MECHANICS, 1998, 30 :329-364
[8]  
Couvat Y.D.T., 2015, 8 INT C EL PROC MAT
[9]  
Fan Y.F., 2015, 8 INT C EL PROC MAT
[10]   Phase-field simulation of weld solidification microstructure in an Al-Cu alloy [J].
Farzadi, A. ;
Do-Quang, M. ;
Serajzadeh, S. ;
Kokabi, A. H. ;
Amberg, G. .
MODELLING AND SIMULATION IN MATERIALS SCIENCE AND ENGINEERING, 2008, 16 (06)