Study The Effect Of Cryogenic Cooling On Machinability Characteristics During Turning Duplex Stainless Steel 2205

被引:24
作者
Dhananchezian, M. [1 ]
Priyan, M. Rishaba [1 ]
Rajashekar, G. [1 ]
Narayanan, S. Sathya [1 ]
机构
[1] SSN Coll Engn, Dept Mech Engn, Madras, Tamil Nadu, India
关键词
Duplex Stainless Steel 2205; Cryogenic Cooling; Cutting Temperature; Cutting Force; Surface Roughness; Chip Morphology; Tool Wear; SURFACE-ROUGHNESS; CUTTING FORCE; TOOL LIFE; WEAR;
D O I
10.1016/j.matpr.2018.02.181
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
In this study, the influence of cryogenic cooling using liquid nitrogen as a coolant on cutting temperature, cutting forces, roughness value, chip morphology and tool wear were investigated. For this purpose, duplex stainless steel 2205 was machined under dry cutting condition and cryogenic cooling environment. Turning process is carried out for three different cutting speeds (72, 119, 197 m/min) while 0.111 mm/rev feed rate and 1 mm cutting depth are to be constant. It was found that while turning duplex stainless steel 2205 with PVD coated Nano-multilayer TiAlN cutting tool insert under cryogenic cooling, the reduction in cutting temperature was 53 - 58 %, the decrease in cutting forces were 30 - 43 %, and the improvement in roughness value by about 18 - 23 % when compared with dry turning. It was also observed that reduced tool wear and saw tooth formation of chip under cryogenic cooling. The experimentally observed results indicated that the machinability indices of duplex stainless steel 2205 under cryogenic cooling by liquid nitrogen have shown better results than dry cutting conditions. (C) 2017 Elsevier Ltd. All rights reserved.
引用
收藏
页码:12062 / 12070
页数:9
相关论文
共 9 条
[1]   Cryogenic Turning of AISI 304 Stainless Steel with Modified Tungsten Carbide Tool Inserts [J].
Dhananchezian, M. ;
Kumar, M. Pradeep ;
Sornakumar, T. .
MATERIALS AND MANUFACTURING PROCESSES, 2011, 26 (05) :781-785
[2]  
Evans C., 1991, CIRP Annals, V40, P571, DOI DOI 10.1016/S0007-8506(07)62056-3
[3]   Improving tool life using cryogenic cooling [J].
Khan, Ahsan Ali ;
Ahmed, Mirghani I. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2008, 196 (1-3) :149-154
[4]   Modeling and optimization of turning duplex stainless steels [J].
Koyee, Rastee D. ;
Heisel, Uwe ;
Eisseler, Rocco ;
Schmauder, Siegfried .
JOURNAL OF MANUFACTURING PROCESSES, 2014, 16 (04) :451-467
[5]   Application of Taguchi coupled Fuzzy Multi Attribute Decision Making (FMADM) for optimizing surface quality in turning austenitic and duplex stainless steels [J].
Koyee, Rastee D. ;
Eisseler, Rocco ;
Schmauder, Siegfried .
MEASUREMENT, 2014, 58 :375-386
[6]   Determination of tool life and research wear during duplex stainless steel turning [J].
Krolczyk, G. M. ;
Nieslony, P. ;
Legutko, S. .
ARCHIVES OF CIVIL AND MECHANICAL ENGINEERING, 2015, 15 (02) :347-354
[7]   Investigation of tool wear and cutting force in cryogenic machining using design of experiments [J].
Kumar, K. V. B. S. Kalyan ;
Choudhury, S. K. .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2008, 203 (1-3) :95-101
[8]   Optimization of surface roughness, cutting force and tool wear of nitrogen alloyed duplex stainless steel in a dry turning process using Taguchi method [J].
Selvaraj, D. Philip ;
Chandramohan, P. ;
Mohanraj, M. .
MEASUREMENT, 2014, 49 :205-215
[9]   Analytical and Experimental Determination of the Ra Surface Roughness during Turning [J].
Stahl, J-E. ;
Schultheiss, F. ;
Hagglund, S. .
1ST CIRP CONFERENCE ON SURFACE INTEGRITY (CSI), 2011, 19