Advances in fabrication of ceramic corundum abrasives based on sol-gel process

被引:126
作者
Huang, Baoteng [1 ]
Li, Changhe [1 ]
Zhang, Yanbin [1 ]
Ding, Wenfeng [2 ]
Yang, Min [1 ]
Yang, Yuying [1 ]
Zhai, Han [3 ]
Xu, Xuefeng [4 ]
Wang, Dazhong [5 ]
Debnath, Sujan [6 ]
Jamil, Muhammad [2 ]
Li, Hao Nan [7 ]
Ali, Hafiz Muhammad [8 ]
Gupta, Munish Kumar [9 ]
Said, Zafar [10 ]
机构
[1] Qingdao Univ Technol, Sch Mech & Automot Engn, Qingdao 266520, Peoples R China
[2] Nanjing Univ Aeronaut & Astronaut, Coll Mech & Elect Engn, Nanjing 210016, Peoples R China
[3] Qingdao Sisa Abras Co Ltd, Qingdao 266555, Peoples R China
[4] Zhejiang Univ Technol, Key Lab Special Purpose Equipment & Adv Proc Tech, Minist Educ & Zhejiang Prov, Hangzhou 310032, Peoples R China
[5] Shanghai Univ Engn Sci, Sch Mech & Automot Engn, Shanghai 201620, Peoples R China
[6] Curtin Univ, Dept Mech Engn, Miri 98009, Malaysia
[7] Univ Nottingham Ningbo China, Sch Aerosp, Ningbo 315100, Peoples R China
[8] King Fahd Univ Petr & Minerals, Dept Mech Engn, Dhahran 31261, Saudi Arabia
[9] Shandong Univ, Key Lab High Efficiency & Clean Mech Manufacture, Jinan 250100, Peoples R China
[10] Univ Sharjah, Dept Sustainable & Renewable Energy Engn, Sharjah 27272, U Arab Emirates
基金
中国国家自然科学基金;
关键词
Ceramic corundum abrasive; Seed; Shaping technique; Sintering additive; Sol-Gel; Two-step sintering process; MINIMUM QUANTITY LUBRICATION; 2-STEP SINTERING BEHAVIOR; ALPHA-ALUMINA POWDERS; MECHANICAL-PROPERTIES; LIQUID-PHASE; GRAIN-GROWTH; GRINDING PERFORMANCE; CHIP THICKNESS; MICROSTRUCTURE; TRANSFORMATION;
D O I
10.1016/j.cja.2020.07.004
中图分类号
V [航空、航天];
学科分类号
08 ; 0825 ;
摘要
Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various parts. However, these abrasives cannot satisfy the machining requirements of difficult-to-machine materials with high hardness, high strength, and strong wearing resistance. Although superhard abrasives can machine the above-mentioned materials, their dressing and manufacturing costs are high. By contrast, ceramic corundum abrasives fabricated by sol-gel method is a cost-effective product between conventional and superhard abrasives. Ceramic corundum abrasives exhibit self-sharpening and high toughness. In this review, the optimization methods of ceramic corundum abrasive properties are introduced from three aspects: precursor synthesis, particle shaping, and sintering. Firstly, the functional mechanism of seeds and additives on the microstructural and mechanical properties of abrasives is analyzed. Specifically, seeds can reduce the phase transition temperature and improve fracture toughness. The grain size and uniformly dense structure can be controlled by applying an appropriate amount of multicomponent additives. Then, the urgent need of engineering application and machinability of special shape ceramic corundum abrasives is reviewed, and three methods of abrasive shaping are summarized. The micromold replication technique is highly advanced and can be used to prepare functional abrasives. Additionally, the influence of a new sintering method, namely, two-step sintering technique, on the microstructural and mechanical performance of ceramic corundum abrasives is summarized. Finally, the challenge and developmental trend of the optimization of ceramic corundum abrasives are prospected. (c) 2020 Chinese Society of Aeronautics and Astronautics. Production and hosting by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
引用
收藏
页码:1 / 17
页数:17
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