Experimental and theoretical methods for optimal solids loading calculation in MIM feedstocks fabricated from powders with different particle characteristics

被引:31
作者
Contreras, J. M. [1 ]
Jimenez-Morales, A. [1 ]
Torralba, J. M. [1 ]
机构
[1] Univ Carlos III Madrid, Dept Mat Sci & Engn, Madrid 28911, Spain
关键词
PIM; Mixing; Torque rheometry; Optimal solids loading; Activation energy; RHEOLOGICAL PROPERTIES; VISCOSITY;
D O I
10.1179/003258909X12450768327225
中图分类号
TF [冶金工业];
学科分类号
0806 ;
摘要
The aim of this work is to investigate the influence of the particle characteristics of powder to the mixing stage of the powder injection moulding process to identify the best procedure with which to evaluate the optimal solids loading for feedstock fabrication. To perform the present study, powder blends that are made from three bronze and four Inconel 718 powders, with different particle size distributions and morphologies, are mixed with a binder system that is based on polyethylene and wax. Powder-binder blends are prepared by varying the powder content to study how the powder characteristics affect the optimal solids loading. In addition, a new method is presented for determining the optimal solids loading in powder injection moulding feedstocks through the activation energy calculation of powder-binder blends that are prepared with different powder contents. This novel method is compared with the optimal loading values that have been determined by other ways as torque rheometry, determination of the tap-real density ratio and through rheological models.
引用
收藏
页码:34 / 40
页数:7
相关论文
共 24 条
[1]   Rheological study of waste porcelain feedstocks for injection moulding [J].
Agote, I ;
Odriozola, A ;
Gutierrez, N ;
Santamaría, A ;
Quintanilla, J ;
Coupelle, P ;
Soares, J .
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY, 2001, 21 (16) :2843-2853
[2]   PIM of non-conventional particles [J].
Barreiros, FM ;
Vieira, MT .
CERAMICS INTERNATIONAL, 2006, 32 (03) :297-302
[3]   RHEOLOGY OF CONCENTRATED SUSPENSIONS [J].
CHONG, JS ;
CHRISTIA.EB ;
BAER, AD .
JOURNAL OF APPLIED POLYMER SCIENCE, 1971, 15 (08) :2007-&
[4]  
CONTRERAS JM, J POWDER TECHN UNPUB
[5]   Experimental analysis and neural network modelling of the rheological behaviour of powder injection moulding feedstocks formed with bimodal powder mixtures [J].
Dihoru, LV ;
Smith, LN ;
German, RM .
POWDER METALLURGY, 2000, 43 (01) :31-36
[6]   The viscosity of the emulsion of highly viscous substances as function of concentration [J].
Eilers, H .
KOLLOID-ZEITSCHRIFT, 1941, 97 (03) :313-321
[7]  
German R., 1997, INJECTION MOLDING ME
[8]   Relative viscosity models and their application to capillary flow data of highly filled hard-metal carbide powder compounds [J].
Honek, T ;
Hausnerova, B ;
Saha, P .
POLYMER COMPOSITES, 2005, 26 (01) :29-36
[9]   The rheology of metal injection molding [J].
Huang, BY ;
Liang, SQ ;
Qu, XH .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2003, 137 (1-3) :132-137
[10]   Rheological properties of feedstocks prepared with steatite powder and polyethylene-based thermoplastic binders [J].
Karatas, C ;
Kocer, A ;
Ünal, HI ;
Saritas, S .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2004, 152 (01) :77-83