Surface modification of titanium alloy using hBN powder mixed dielectric through micro-electric discharge machining

In the present study, hard, wear, and corrosion resistance coating is deposited on titanium alloy with hexagonal boron nitride powder (avg. size 70 nm) suspended in deionized water by micro-electro discharge coating process. The influence of input process parameters on surface integrity, wear properties, and corrosion resistance is studied. XRD analysis of coating surface shows the presence of phases such as BN, Al2O3, TiN, TiAlN, TiO, and CuO. Micro-hardness of the coating surface increases by five times as compared to titanium alloy (parent material). At the parameter settings of 60 V, 0.7 duty factor, and 12 g/l, the maximum deposition rate of 5.65 +/- 0.1 x 10(-4) g/min and recast layer thickness of 13.1 mu m is obtained. Pin on disk wear test results reveal the reduction of wear rate of the coated surface to one-fourth of that of the base material. The average coefficient of friction (COF) for the deposited BN surfaces reduces to 0.26 from 0.4 (substrate material). Corrosion resistance of the coated surface is found to be 1.24 mu m/year in flowing water conditions and 1.07 mu m/year in stagnant water whereas for the parent material it is 5.92 mu m/year in flowing water condition and 4.89 mu m/year for stagnant water condition.