Rubber-to-steel adhesives based on natural rubber grafted with poly(acetoacetoxyethyl methacrylate)

The present study aimed to develop adhesives for bonding natural rubber (NR) to steel based on modified NR bearing grafted poly(acetoacetoxyethyl methacrylate), NR-g-PAAEM. Graft copolymers of NR-g-PAAEMs were prepared by emulsion polymerization at 50 degrees C. A significant increase in the polar component of NR from 1.62 to 6.84 mN/m was observed after grafting modification, indicating an increase in its hydrophilicity. After that, both one-coat and two-coat adhesives (or adhesive/cover-coat system) were then prepared, using polyisocyanate (poly-HDI) as a bonding agent. The NR/steel joints were made by vulcanization bonding, using the NR-g-PAAEM adhesive in the presence or absence of cover-coat layer. The results reveal that the NR/steel joint bonded using the two-coat system exhibited higher peel strength than that bonded using the one-coat system. For the two-coat system, the peel strength of 874 N/m was attained when the NR-g-PAAEM adhesive was used in combination with the NR cover-coat. The replacement of the NR cover-coat by the NR-g-PAAEM20 cover-coat led to 49% increase in peel strength of the NR/steel joint. Moreover, the X-ray photoelectron spectroscopy analysis also indicated the formation of urethane-like bonding in this adhesive system, as a result of the reaction between the poly-HDI and metal oxides on the steel surface.