Crack development behavior in thermally sprayed anti-oxidation coating under repeated thermal-oxygen coupling environment

被引:16
作者
Hu, Dou [1 ]
Fu, Qiangang [1 ]
Zhou, Lei [1 ]
Liu, Bing [1 ]
Sun, Jia [1 ]
机构
[1] Northwestern Polytech Univ, State Key Lab Solidificat Proc, Shaanxi Key Lab Fiber Reinforced Light Weight Com, Xian 710072, Shaanxi, Peoples R China
基金
中国国家自然科学基金;
关键词
C; C composites; Thermally sprayed coating; Oxidation; Crack development; Finite element analysis (FEA); OXIDATION PROTECTIVE-COATINGS; C/C COMPOSITES; CARBON/CARBON COMPOSITES; ABLATION RESISTANCE; GRAPHITE MATERIALS; MICROSTRUCTURE; MOSI2;
D O I
10.1016/j.ceramint.2021.02.098
中图分类号
TQ174 [陶瓷工业]; TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
The crack development behavior in thermally sprayed anti-oxidation coating was investigated after long-term and short-term oxidation with repeated thermal cycles from 1500 ?C to room temperature. According to the distribution characteristics, the formed cracks can be divided into three types: type-A cracks with multidirectional features, type-B cracks originated from the inner interface bulges and type-C cracks initiating at surface oxide layer. Based on the analytical math models (blunt crack model and interface roughness model), the maximum stress at different positions was evaluated from the perspective of inner interface roughness, uneven oxide film, original microcracks and gathering micropores. The original vertical type-A cracks are most dangerous due to the highest crack tip stress. However, the micropore distribution or appropriate interface may promote transformation of vertical type-A cracks to less dangerous horizontal type-A cracks. This study on crack development behavior provides a fundamental insight and further avenues to optimize the composition and structure of thermally sprayed ceramic coating.
引用
收藏
页码:15328 / 15336
页数:9
相关论文
共 45 条
[1]  
[Anonymous], WEBSITE MAT PROPERTY
[2]   Understanding the microstructural evolution of high entropy alloy coatings manufactured by atmospheric plasma spray processing [J].
Anupam, Ameey ;
Kottada, Ravi Sankar ;
Kashyap, Sanjay ;
Meghwal, Ashok ;
Murty, B. S. ;
Berndt, C. C. ;
Ang, A. S. M. .
APPLIED SURFACE SCIENCE, 2020, 505
[3]   The influence of particle in-flight properties on the microstructure of coatings deposited by the supersonic atmospheric plasma spraying [J].
Bai, Y. ;
Liu, K. ;
Wen, Z. H. ;
Tang, J. J. ;
Zhao, L. ;
Han, Z. H. .
CERAMICS INTERNATIONAL, 2013, 39 (07) :8549-8553
[4]   Improving the thermal shock resistance and fracture toughness of synthesized La2Ce2O7 thermal barrier coatings through formation of La2Ce2O7/YSZ composite coating via air plasma spraying [J].
Dehkharghani, A. M. Fathi ;
Rahimipour, M. R. ;
Zakeri, M. .
SURFACE & COATINGS TECHNOLOGY, 2020, 399
[5]   Investigation on the ablation performance and mechanism of HfC coating modified with TaC [J].
Feng, Guanghui ;
Li, Hejun ;
Yang, Li ;
Li, Bo ;
Xu, Jianwei ;
Yao, Xiyuan .
CORROSION SCIENCE, 2020, 170
[6]   THE FUTURE OF CARBON-CARBON COMPOSITES [J].
FITZER, E .
CARBON, 1987, 25 (02) :163-190
[7]  
Fu Q.G., 2020, J EUR CERAM SOC, V40
[8]   Multi-layered structural designs of MoSi2/mullite anti-oxidation coating for SiC-coated C/C composites [J].
Hu, Dou ;
Fu, Qiangang ;
Liu, Bing ;
Zhou, Lei ;
Sun, Jia .
SURFACE & COATINGS TECHNOLOGY, 2021, 409
[9]   Structural design and ablation performance of ZrB2/MoSi2 laminated coating for SiC coated carbon/carbon composites [J].
Hu Dou ;
Fu Qiangang ;
Liu Tianyu ;
Tong Mingde .
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY, 2020, 40 (02) :212-219
[10]   Oxidation microstructure studies of reinforced carbon/carbon [J].
Jacobson, NS ;
Curry, DM .
CARBON, 2006, 44 (07) :1142-1150