Mathematical modeling of heat recovery from a rotary kiln

被引:84
作者
Sogut, Ziya [2 ]
Oktay, Zuhal [1 ]
Karakoc, Hikmet [3 ]
机构
[1] Balikesir Univ, Fac Engn, Dept Mech Engn, Balikesir, Turkey
[2] Army Acad, Tech Sci Dept, Ankara, Turkey
[3] Anadolu Univ, Sch Civil Aviat, Eskisehir, Turkey
关键词
Rotary kiln; Cement industry; Energy analysis; Exergy analysis; Heat recovery; Carbon dioxide emission; District heating; CEMENT INDUSTRY; EXERGY ANALYSES; ENERGY;
D O I
10.1016/j.applthermaleng.2009.12.009
中图分类号
O414.1 [热力学];
学科分类号
摘要
In this study, heat recovery from rotary kiln was examined for a cement plant in Turkey. At first, an exergy analysis was carried out on the operational data of the plant. Results indicated the presence of 217.31 GJ of waste heat, which is 51% of the overall heat of the process. Then a mathematical model was developed for a new heat recovery exchanger for the plant. It was determined that 5% of the waste heat can be utilized with the heat recovery exchanger. The useful heat obtained is expected to partially satisfy the thermal loads of 678 dwellings in the vicinity through a new district heating system. This system is expected to decrease domestic-coal and natural gas consumption by 51.55% and 62.62% respectively. CO2 emissions may also be reduced by 5901.94 kg/h and 1816.90 kg/h when waste heat is used instead of coal and natural gas. (C) 2009 Elsevier Ltd. All rights reserved.
引用
收藏
页码:817 / 825
页数:9
相关论文
共 22 条
[1]   Performance evaluation of a triple-effect evaporator with forward feed using exergy analysis [J].
Balkan, F ;
Colak, N ;
Hepbasli, A .
INTERNATIONAL JOURNAL OF ENERGY RESEARCH, 2005, 29 (05) :455-470
[2]  
CEMBUREAU, 2009, ACT REP 2007
[3]  
Cornelissen R.L., 1997, PhD thesis
[4]  
HALICI F, 2001, HEAT TRANSFER EXAMPL, P37
[5]  
Incropera FP., 2003, Fundamentals of heat and mass transfer, V5 th
[6]  
*INECE CEM IND, INT NETW ENV COMPL E
[7]  
KARAKOC H, 1999, HEAT ISOLATION BUILD, P155
[8]  
Kedici O, 1993, ENERGY MANAGEMENT, P4
[9]   Energy balance and cogeneration for a cement plant [J].
Khurana, S ;
Banerjee, R ;
Gaitonde, U .
APPLIED THERMAL ENGINEERING, 2002, 22 (05) :485-494
[10]  
KILKIS B, 2009, MECH DES EN EX HIGH, P6