Effect of plasma spray distance on the features and hardness reliability of YSZ thermal barrier coating

被引:19
作者
Abbas, Ruqaya A. [1 ]
Ajeel, Sami A. [1 ]
Bash, Maryam A. Ali [1 ]
Kadhim, Mohammed J. [1 ]
机构
[1] Univ Technol Baghdad, Dept Prod Engn & Met, Baghdad 10066, Iraq
关键词
Yttria stabilized zirconia; Plasma sprayed coating; Porosity; Hardness; Weibull's modulus; MECHANICAL-PROPERTIES; PARAMETERS; POROSITY; MICROSTRUCTURE; PROPERTY;
D O I
10.1016/j.matpr.2020.12.578
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
In this paper hardness reliability and porosity features of plasma sprayed yttria-stabilized zirconia (YSZ) thermal barrier coatings (TBCs) as a function of variable spray distance parameter have been investigated. Microstructures details that include porosity and crack densities were studied using Field Emission Scanning Electron Microscopy (FESEM). Morphology and surface roughness were investigated through AFM analysis and central line average (CLA). Phases and chemical composition of the coating were characterized using XRD and EDS analysis. The distributions of plasma sprayed coatings hardness are highly scattered. The Weibull's distribution was the best approach to describe the plasma sprayed coating hardness. The results indicated that the cohesion between splats mainly controls by the spray distance. By increasing the spray distance from 70 mm to 130 mm; the amount of surface roughness increased due to non-melted or insufficient melted of particles powder. Among the studied samples; the coating at spray distance 100 mm exhibited desirable microstructure and microhardness values. (C) 2021 Elsevier Ltd. All rights reserved.
引用
收藏
页码:2553 / 2560
页数:8
相关论文
共 24 条
[1]   Optimization of Air Plasma Sprayed Thermal Barrier Coating Parameters in Diesel Engine Applications [J].
Azadi, M. ;
Farrahi, G. H. ;
Moridi, A. .
JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE, 2013, 22 (11) :3530-3538
[2]   Porosity-Property Relationships of Plasma-Sprayed Gd2Zr2O7/YSZ Thermal Barrier Coatings [J].
Bakan, Emine ;
Mack, Daniel Emil ;
Mauer, Georg ;
Muecke, Robert ;
Vassen, Robert .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 2015, 98 (08) :2647-2654
[3]   Microstructure and mechanical properties of plasma sprayed alumina-based coatings [J].
Di Girolamo, G. ;
Brentari, A. ;
Blasi, C. ;
Serra, E. .
CERAMICS INTERNATIONAL, 2014, 40 (08) :12861-12867
[4]   Technical and economical aspects of current thermal barrier coating systems for gas turbine engines by thermal spray and EBPVD: A review [J].
Feuerstein, Albert ;
Knapp, James ;
Taylor, Thomas ;
Ashary, Adil ;
Bolcavage, Ann ;
Hitchman, Neil .
JOURNAL OF THERMAL SPRAY TECHNOLOGY, 2008, 17 (02) :199-213
[5]  
Gao Wei, 2008, BOOK, P476
[6]   Thermal barrier coatings for aeroengine applications [J].
Gleeson, B .
JOURNAL OF PROPULSION AND POWER, 2006, 22 (02) :375-383
[7]  
Jamali H, 2012, CURR NANOSCI, V8, P402
[8]  
Karabas M, 2016, J AUST CERAM SOC, V52, P175
[9]   Influence of plasma spray parameters on mechanical properties of yttria stabilized zirconia coatings. I: Four point bend test [J].
Kucuk, A ;
Berndt, CC ;
Senturk, U ;
Lima, RS ;
Lima, CRC .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2000, 284 (1-2) :29-40
[10]   Effect of bond-coat surface roughness on failure mechanism and lifetime of air plasma spraying thermal barrier coatings [J].
Li ShaoLin ;
Qi HongYu ;
Song JiaNan ;
Yang XiaoGuang ;
Che Chang .
SCIENCE CHINA-TECHNOLOGICAL SCIENCES, 2019, 62 (06) :989-995