Numerical simulation and experimental study of warm hydro-forming of magnesium alloy sheet

被引：13
作者：
Zhu, Qiang-qiang [1 ]
Huang, Su [1 ]
Wang, Dong-xiao [1 ]
Li, Jian-ping [1 ]
Hua, Fu-an [1 ]
Yang, Peng [1 ]
机构：
[1] Northeastern Univ, State Key Lab Rolling & Automat, Shenyang 110819, Peoples R China
来源：
JOURNAL OF MANUFACTURING PROCESSES | 2022年 / 80卷
关键词：
AZ31B magnesium alloys; Oil immersion heating; Warm hydro-forming; Temperature compensation; Numerical simulation; ELEVATED-TEMPERATURE; FORMABILITY; MICROSTRUCTURE; ANISOTROPY; ADDITIVES; EVOLUTION; BEHAVIOR; TEXTURE; PLATES; DIE;
D O I：
10.1016/j.jmapro.2022.05.054
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
The uneven forming temperature during warm hydro-forming of magnesium alloy sheets is one of the main causes of defects in formed parts. In order to completely solve this problem to obtain products with good forming quality, a new warm forming method for magnesium alloy sheet is proposed: the magnesium alloy sheets and forming die are immersed in hot oil to achieve constant temperature forming. In addition, a hot oil warm hydro-forming device for magnesium alloy sheets was designed and developed. This work also carried out the nu-merical simulations and forming experiments, this study to investigated the effects of forming concave die chamfer, temperature, friction coefficient, hydraulic pressure, and blank holder force on the warm hydro-forming of magnesium alloy sheet. The simulation results are in good agreement with the experimental ones, and the feasibility of warm hydro-forming of magnesium alloy sheet is verified. According to the numerical simulations and forming experiments, the best process window for warm hydro-forming of l mm thick AZ31B magnesium alloy sheet was obtained. The hot oil constant temperature hydraulic forming technology can enrich the forming process of magnesium alloy and provide a new perspective and technical basis for warm forming of other hard-to-deform metal materials.
引用
收藏
页码：43 / 53
页数：11
相关论文
共 36 条
[1]   Plastic anisotropy and the role of non-basal slip in magnesium alloy AZ31B [J].
Agnew, SR ;
Duygulu, Ö .
INTERNATIONAL JOURNAL OF PLASTICITY, 2005, 21 (06) :1161-1193
[2]   Experimental investigation on formability and microstructure of AZ31B alloy in electropulse-assisted incremental forming [J].
Bao, Wenke ;
Chu, Xingrong ;
Lin, Shuxia ;
Gao, Jun .
MATERIALS & DESIGN, 2015, 87 :632-639
[3]   Evaluation of vegetable oils as pre-lube oils for stamping [J].
Careel, AC ;
Palomares, D ;
Rodilla, E ;
Puig, MAP .
MATERIALS & DESIGN, 2005, 26 (07) :587-593
[4]   Numerical simulation and experimental study on tribological properties of stamping die with triangular texture [J].
Chen, Ping ;
Liu, Xiaojie ;
Huang, Mingji ;
Shi, Zhe ;
Shan, Bin .
TRIBOLOGY INTERNATIONAL, 2019, 132 :244-252
[5]   Enhanced formability at elevated temperature of a cross-rolled magnesium alloy sheet [J].
Chino, Yasumasa ;
Sassa, Kensuke ;
Kamiya, Akira ;
Mabuchi, Mamoru .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2006, 441 (1-2) :349-356
[6]   Microstructure, texture and hardness of Al-Cu-Li alloy sheet during hot gas forming with integrated heat treatment [J].
Fan, Xiaobo ;
He, Zhubin ;
Lin, Peng ;
Yuan, Shijian .
MATERIALS & DESIGN, 2016, 94 :449-456
[7]   Investigation of stamping process of metallic bipolar plates in PEM fuel cell-Numerical simulation and experiments [J].
Hu, Qinghui ;
Zhang, Dongming ;
Fu, Hao ;
Huang, KaiKai .
INTERNATIONAL JOURNAL OF HYDROGEN ENERGY, 2014, 39 (25) :13770-13776
[8]   Tribological characteristics of magnesium alloy using N-containing compounds as lubricating additives during sliding [J].
Huang, WJ ;
Du, CH ;
Li, ZF ;
Liu, M ;
Liu, WM .
WEAR, 2006, 260 (1-2) :140-148
[9]   5A06-O aluminium-magnesium alloy sheet warm hydroforming and optimization of process parameters [J].
Jiao, Zhi-hui ;
Lang, Li-hui ;
Zhao, Xiang-ni .
TRANSACTIONS OF NONFERROUS METALS SOCIETY OF CHINA, 2021, 31 (10) :2939-2948
[10]   Activation of Magnesium Lignosulfonate and Kraft Lignin: Influence on the Properties of Phenolic Resin-Based Composites for Potential Applications in Abrasive Materials [J].
Klapiszewski, Lukasz ;
Jamrozik, Artur ;
Strzemiecka, Beata ;
Matykiewicz, Danuta ;
Voelkel, Adam ;
Jesionowski, Teofil .
INTERNATIONAL JOURNAL OF MOLECULAR SCIENCES, 2017, 18 (06)
1234