This article focuses on evaluating the influence that the addition of carbonyl iron micro-particles (CIPs) and its alignment have on the mechanical and rheological properties for magnetorheological elastomers (MREs) fabricated using polydimethylsiloxane (PDMS) elastomer, and 24 wt % of silicone oil (SO). A solenoid device was designed and built to fabricate the corresponding composite magnetorheological material and to perform uniaxial cyclic tests under uniform magnetic flux density. Furthermore, a constitutive material model that considers both elastic and magnetic effects was introduced to predict stress-softening and permanent set effects experienced by the MRE samples during cyclic loading tests. Moreover, experimental characterizations via Fourier transform infrared (FTIR), X-ray diffraction (XRD), tensile mechanical testing, and rheological tests were performed on the produced MRE samples in order to assess mechanical and rheological material properties such as mechanical strength, material stiffness, Mullins and permanent set effects, damping ratio, stiffness magnetorheological effect (SMR), and relative magnetorheological storage and loss moduli effects. Experimental results and theoretical predictions confirmed that for a CIPs concentration of 70 wt %, the material samples exhibit the highest shear modulus, stress-softening effects, and engineering stress values when the samples are subject to a maximum stretch value of 1.64 and a uniform magnetic flux density of 52.2 mT.
