Effect of broaching machining parameters, residual stresses and cold work on fatigue life of Ni-based turbine disk P/M alloy at 650 °C

被引:9
作者
Telesman, J. [1 ]
Gabb, T. P. [1 ]
Kantzos, P. T. [2 ]
Ghosn, L. J. [1 ]
机构
[1] NASA, Glenn Res Ctr, Cleveland, OH 44135 USA
[2] Honeywell Aerosp, Phoenix, AZ USA
关键词
Broaching; Fatigue; Superalloys; Residual stress; Cold work; NICKEL-BASED SUPERALLOY; SURFACE INTEGRITY; PERFORMANCE; BEHAVIOR; LAYERS;
D O I
10.1016/j.ijfatigue.2021.106328
中图分类号
TH [机械、仪表工业];
学科分类号
0802 ;
摘要
Machining parameters can influence fatigue life by altering residual stresses, cold work and surface roughness. A study was performed to examine the effect of various broaching machining parameters on high temperature fatigue lives of a nickel-based disk alloy. The influence of tool wear and broaching speed were studied and their effect on residual stresses, cold work and surface roughness was quantified. These variables were shown to have a substantial effect on fatigue lives, the failure mode type and location. The relationships between these parameters and fatigue crack initiation mechanisms are detailed. Statistical analyses evaluating these relationships are presented.
引用
收藏
页数:15
相关论文
共 23 条
[1]   Effects of micro-stresses from machining and shot-peening processes on fatigue life [J].
Afazov, S. M. ;
Becker, A. A. ;
Hyde, T. H. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2010, 51 (5-8) :711-722
[2]   Effects of cutting parameters over turning of UDIMET® 720 superalloy in a broaching process simulation [J].
Bonnardel, Quentin ;
Wagner, Vincent ;
Dessein, Gilles ;
Dutilh, Vincent ;
Mandrile, Sebastien .
16TH CIRP CONFERENCE ON MODELLING OF MACHINING OPERATIONS (16TH CIRP CMMO), 2017, 58 :572-577
[3]   Microstructure and mechanical properties of surface and subsurface layers in broached and shot-peened Inconel-718 gas turbine disc fir-trees [J].
Chamanfar, Ahmad ;
Monajati, Hossein ;
Rosenbaum, Alex ;
Jahazi, Mohammad ;
Bonakdar, Ali ;
Morin, Eric .
MATERIALS CHARACTERIZATION, 2017, 132 :53-68
[4]   On the conjoint influence of broaching and heat treatment on bending fatigue behavior of Inconel 718 [J].
Chen, Zhe ;
Moverare, Johan J. ;
Peng, Ru Lin ;
Johansson, Sten ;
Gustafsson, David .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2016, 671 :158-169
[5]   Effect of broaching on high-temperature fatigue behavior in notched specimens of INCONEL 718 [J].
Connolley, T ;
Starink, MJ ;
Reed, PAS .
METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 2004, 35A (03) :771-783
[6]   Factors influencing dwell fatigue life in notches of a powder metallurgy superalloy [J].
Gabb, T. P. ;
Gayda, J. ;
Telesman, J. ;
Ghosn, L. J. ;
Garg, A. .
INTERNATIONAL JOURNAL OF FATIGUE, 2013, 48 :55-67
[7]  
Greving D, 2005, AIP CONF PROC, V760, P1339, DOI 10.1063/1.1916827
[8]   Characterising the Integrity of Machined Surfaces in a Powder Nickel Alloy used in Aircraft Engines [J].
Hardy, M. C. ;
Herbert, C. R. J. ;
Kwong, J. ;
Li, W. ;
Axinte, D. A. ;
Sharman, A. R. C. ;
Encinas-Oropesa, A. ;
Withers, P. J. .
2ND CIRP CONFERENCE ON SURFACE INTEGRITY (CSI), 2014, 13 :411-416
[9]   Investigation into the characteristics of white layers produced in a nickel-based superalloy from drilling operations [J].
Herbert, C. R. J. ;
Axinte, D. A. ;
Hardy, M. C. ;
Brown, P. D. .
1ST CIRP CONFERENCE ON SURFACE INTEGRITY (CSI), 2011, 19
[10]   SURFACE INTEGRITY AND ITS EFFECTS ON THE FATIGUE LIFE OF THE NICKEL-BASED SUPERALLOY GH33A [J].
HUANG, Q ;
REN, JX .
INTERNATIONAL JOURNAL OF FATIGUE, 1991, 13 (04) :322-326