Temperature-mediated control of the growth of an entangled carbon nanofiber layer on stainless steel micro-structured reactors

A well-adhered layer of carbon nanofibers (CNFs) was grown on stainless steel microreactors by decomposition of a hydrocarbon over microreactors previously coated with Ni dispersed on alumina. In a previous work, we reported that the growth temperature and hydrocarbon (methane or ethane) modulated the morphology and size of the grown carbon species. Using ethane, the carbon yield increased dramatically for temperatures exceeding 898 K. At these temperatures some carbon protrusions arise, which plug microreactor channels and render the microreactor unsuitable for use. For methane at all the tested temperatures or for ethane at the lowest temperatures (853 and 873 K), the microreactor channels were covered completely by a uniform mat of entangled CNFs ready for catalytic use. Here, we show that the growth temperature and hydrocarbon can also control the primary structure of CNFs, either rolled graphitic planes parallel to the axis (multi-wall carbon nanotubes) or graphitic planes forming an angle with respect to the axis (fishbone type). (C) 2010 Elsevier Ltd. All rights reserved.