Material extrusion-based additive manufacturing of polypropylene: A review on how to improve dimensional inaccuracy and warpage

被引：217

作者：

Spoerk, Martin ^{[1
]}

Holzer, Clemens ^{[1
]}

Gonzalez-Gutierrez, Joamin ^{[1
]}

机构：

[1] Univ Leoben, Polymer Proc, Otto Gloeckel Str 2, A-8700 Leoben, Austria

来源：

JOURNAL OF APPLIED POLYMER SCIENCE | 2020年 / 137卷 / 12期

关键词：

3D-printing; additive manufacturing; dimensional accuracy; polypropylene; warpage; FUSED FILAMENT FABRICATION; ISOTACTIC POLYPROPYLENE; MECHANICAL-PROPERTIES; INTERLAYER STRENGTH; CARBON-FIBER; FDM PARTS; TEMPERATURE; OPTIMIZATION; COMPOSITES; PARAMETERS;

D O I：

10.1002/app.48545

中图分类号：

O63 [高分子化学（高聚物）];

学科分类号：

070305 ; 080501 ; 081704 ;

摘要：

Material extrusion-based additive manufacturing (ME-AM) is an emerging processing technique that is characterized by the selective deposition of thermoplastic filaments in a layer-by-layer manner based on digital part models. Recently, it has attracted considerable attention, as this technique offers manifold benefits over conventional manufacturing technologies. However, to meet the challenges of complex industrial applications, certain shortcomings of ME-AM still need to be overcome. A case in point is the limited amount of semicrystalline thermoplastics, which are still not established as reliable, commercial filament materials. Particularly, polypropylene (PP) offers attractive properties that are unique among the ME-AM material portfolio. This review describes the current approaches of fabricating PP components by ME-AM. Both commercial and scientific strategies to make PP 3D-printable are elaborated and compared. As dimensional issues are especially problematic for PP, a comprehensive section of this review focuses on the strategies developed for mitigating warpage for PP parts fabricated by ME-AM. (c) 2019 The Authors. Journal of Applied Polymer Science published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019, 136, 48545.

引用

页数：16

共 145 条

[1] Anisotropic material properties of fused deposition modeling ABS [J].

Ahn, SH ;

Montero, M ;

Odell, D ;

Roundy, S ;

Wright, PK .

RAPID PROTOTYPING JOURNAL, 2002, 8 (04) :248-257

[2]

[Anonymous], 2013, POLYOLEFINS 50 YEARS

[3] Fracture mechanical characterization and lifetime estimation of near-homogeneous components produced by fused filament fabrication [J].

Arbeiter, Florian ;

Spoerk, Martin ;

Wiener, Johannes ;

Gosch, Anja ;

Pinter, Gerald .

POLYMER TESTING, 2018, 66 :105-113

[4] Warpage of FDM parts: Experimental tests and analytic model [J].

Armillotta, Antonio ;

Bellotti, Mattia ;

Cavallaro, Marco .

ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING, 2018, 50 :140-152

[5] Adhesion of polymers [J].

Awaja, Firas ;

Gilbert, Michael ;

Kelly, Georgina ;

Fox, Bronwyn ;

Pigram, Paul J. .

PROGRESS IN POLYMER SCIENCE, 2009, 34 (09) :948-968

[6]

Bagsik A., 2012, 2012 ANN INT SOLID F, P629

[7] Fabrication and stress analysis of ankle foot orthosis with additive manufacturing [J].

Banga, Harish Kumar ;

Belokar, Rajendra M. ;

Kalra, Parveen ;

Kumar, Rajesh .

RAPID PROTOTYPING JOURNAL, 2018, 24 (02) :301-312

[8] Nozzle clogging factors during fused filament fabrication of spherical particle filled polymers [J].

Beran, Tobias ;

Mulholland, Tom ;

Henning, Frank ;

Rudolph, Natalie ;

Osswald, Tim A. .

ADDITIVE MANUFACTURING, 2018, 23 :206-214

[9] Additive manufacturing of biomaterials [J].

Bose, Susmita ;

Ke, Dongxu ;

Sahasrabudhe, Himanshu ;

Bandyopadhyay, Amit .

PROGRESS IN MATERIALS SCIENCE, 2018, 93 :45-111

[10] Additive manufacturing of zirconia parts by fused filament fabrication and solvent debinding: Selection of binder formulation [J].

Cano, Santiago ;

Gonzalez-Gutierrez, Joamin ;

Sapkota, Janak ;

Spoerk, Martin ;

Arbeiter, Florian ;

Schuschnigg, Stephan ;

Holzer, Clemens ;

Kukla, Christian .

ADDITIVE MANUFACTURING, 2019, 26 :117-128

← 1 2 3 4 5 6 7 8 9 10 →