Research on energy consumption of injection molding machine driven by five different types of electro-hydraulic power units

被引：41
作者：
Liu, He [1 ]
Zhang, Xiaogang [1 ]
Quan, Long [1 ]
Zhang, Hongjuan [1 ]
机构：
[1] Taiyuan Univ Technol, Minist Educ, Key Lab Adv Transducers & Intelligent Control Sys, Taiyuan 030024, Shanxi, Peoples R China
来源：
JOURNAL OF CLEANER PRODUCTION | 2020年 / 242卷
基金：
中国国家自然科学基金;
关键词：
Electro-hydraulic power unit; Energy consumption; Injection molding machine; Production cost; EFFICIENCY; SPEED; OPTIMIZATION; IMPROVEMENT; BEHAVIOR;
D O I：
10.1016/j.jclepro.2019.118355
中图分类号：
X [环境科学、安全科学];
学科分类号：
08 ; 0830 ;
摘要：
Injection molding machines consume a large amount of energy in the production process, during which the power units are the most significant factor. In order to understand the energy consumption of injection molding machines driven by different types of electro-hydraulic power units, the energy efficiencies of the asynchronous motor, the servo motor and the hydraulic pump under different working conditions are firstly analyzed. Then, the power consumptions of five different types of electro-hydraulic power units during different injection molding stages are compared and analyzed. Finally, the energy consumptions of the injection molding machine during a working cycle driven by these five power units are tested and analyzed respectively. The results indicate that the power unit using a fixed displacement pump driven by an asynchronous motor has the largest energy consumption. Compared to this power unit, the energy consumptions of other units, i.e. a fixed displacement pump driven by a speed variable asynchronous motor, a variable displacement pump driven by an asynchronous motor or driven by a speed variable asynchronous motor, and a fixed displacement pump driven by a servo motor, can be reduced by 47%, 69%, 78% and 87% respectively. (C) 2019 Elsevier Ltd. All rights reserved.
引用
收藏
页数：11
相关论文
共 28 条
[1]   The use of variable speed drives to retrofit hydraulic injection molding machines [J].
Ambs, L ;
Frerker, MM .
ENERGY ENGINEERING, 1998, 95 (01) :55-76
[2]  
[Anonymous], 2015, THESIS
[3]   The high response and high efficiency velocity control of a hydraulic injection molding machine using a variable rotational speed electro-hydraulic pump-controlled system [J].
Chiang, Mao-Hsiung ;
Chen, Chung-Chieh ;
Kuo, Chung-Feng Jeffrey .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2009, 43 (9-10) :841-851
[4]   Position tracking control of a clamp-cylinder for energy-saving injection moulding machines with electric-hydrostatic drives [J].
Cho, S. H. ;
Raecklebe, S. ;
Helduser, S. .
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART I-JOURNAL OF SYSTEMS AND CONTROL ENGINEERING, 2009, 223 (I4) :479-491
[5]   Environmental impact analysis of the injection molding process: analysis of the processing of high-density polyethylene parts [J].
Elduque, Ana ;
Elduque, Daniel ;
Javierre, Carlos ;
Fernandez, Angel ;
Santolaria, Jorge .
JOURNAL OF CLEANER PRODUCTION, 2015, 108 :80-89
[6]  
Englander S.L., 1994, ACEEE 1994 SUMMER ST
[7]   A method to predict early-ejected plastic part air-cooling behavior towards quality mold design and less molding cycle time [J].
Fu, Junyu ;
Ma, Yongsheng .
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING, 2019, 56 :66-74
[8]   Computer-aided engineering analysis for early-ejected plastic part dimension prediction and quality assurance [J].
Fu, Junyu ;
Ma, Yongsheng .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2018, 98 (9-12) :2389-2399
[9]   Efficiency improvement and evaluation of electric hydraulic excavator with speed and displacement variable pump [J].
Ge, Lei ;
Quan, Long ;
Zhang, Xiaogang ;
Zhao, Bin ;
Yang, Jing .
ENERGY CONVERSION AND MANAGEMENT, 2017, 150 :62-71
[10]   Electric-hydrostatic drive - an innovative energy-saving power and motion control system [J].
Helduser, S .
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART I-JOURNAL OF SYSTEMS AND CONTROL ENGINEERING, 1999, 213 (I5) :427-437
123