Turbomachinery component manufacture by application of electrochemical, electro-physical and photonic processes

被引:324
作者
Klocke, Fritz [1 ]
Klink, Andreas [1 ]
Veselovac, Drazen [1 ]
Aspinwall, David Keith [2 ]
Soo, Sein Leung [2 ]
Schmidt, Michael [3 ]
Schilp, Johannes [4 ]
Levy, Gideon [5 ]
Kruth, Jean-Pierre [6 ]
机构
[1] Rhein Westfal TH Aachen, WZL, Lab Machine Tools & Prod Engn, Aachen, Germany
[2] Univ Birmingham, Sch Mech Engn, Machining Res Grp, Birmingham, W Midlands, England
[3] Bayer Laserzentrum GmbH, BLZ, Erlangen, Germany
[4] Tech Univ Munich, Inst Machine Tools & Ind Management IWB, D-80290 Munich, Germany
[5] Inst Politecn Leiria IPL, Ctr Desenvolvimento Rapido & Sustentado Prod CDRS, Leiria, Portugal
[6] Univ Leuven KU Leuven, Div PMA Prod Engn, Leuven, Belgium
关键词
Manufacturing; Material Removal; Turbomachinery; BEAM MELTING EBM; SURFACE INTEGRITY; WIRE-EDM; MECHANICAL-PROPERTIES; MACHINING CHARACTERISTICS; ROUGHING STRATEGIES; GRADED COMPOSITION; SEAL SLOTS; LASER; TITANIUM;
D O I
10.1016/j.cirp.2014.05.004
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper presents an overview of the current technological and economical capabilities of electrochemical (ECM-based), electro-physical (EDM-based) and photonic (Laser-/EBM-based) additive and removal processes for turbomachinery component manufacture. Starting with the industrial demands and challenges of today, the technologies are reviewed in detail regarding achievable geometrical precision and surface integrity as well as material removal and deposition rates for conventionally difficult-to-cut Ti- and Ni-based alloys and dedicated steels. Past, existing and future areas of technology application of these advanced non-mechanical manufacturing processes are discussed. The paper focusses on the description of shaping processes therefore excludes pure welding or coating applications. (C) 2014 CIRP.
引用
收藏
页码:703 / 726
页数:24
相关论文
共 216 条
  • [1] Performance of two graphite electrode qualities in EDM of seal slots in a jet engine turbine vane
    Aas, KL
    [J]. JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2004, 149 (1-3) : 152 - 156
  • [2] ACARE, 2014, AV EUR VIS 2050
  • [3] Shaped tube electrochemical drilling of good quality holes
    Ali, S.
    Hinduja, S.
    Atkinson, J.
    Pandya, M.
    [J]. CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2009, 58 (01) : 185 - 188
  • [4] Thermal Conductivity of Metal Powder and Consolidated Material fabricated via Selective Laser Melting
    Alkahari, Mohd Rizal
    Furumoto, Tatsuaki
    Ueda, Takashi
    Hosokawa, Akira
    Tanaka, Ryutara
    Aziz, Mohd Sanusi Abdul
    [J]. EMERGING TECHNOLOGY IN PRECISION ENGINEERING XIV, 2012, 523-524 : 244 - +
  • [5] Microstructures and mechanical behavior of Inconel 718 fabricated by selective laser melting
    Amato, K. N.
    Gaytan, S. M.
    Murr, L. E.
    Martinez, E.
    Shindo, P. W.
    Hernandez, J.
    Collins, S.
    Medina, F.
    [J]. ACTA MATERIALIA, 2012, 60 (05) : 2229 - 2239
  • [6] Anand Pandey S.S., 2010, INT J ENG SCI TECHNO, V2, P2172, DOI DOI 10.1016/j.ijmachtools.2006.08.026
  • [7] [Anonymous], AER C MADR
  • [8] [Anonymous], 2005, ROLLS ROYCE JET ENGI
  • [9] [Anonymous], 2010, HIGH TECH DEV MAN AE
  • [10] [Anonymous], 2013, BOEING CURRENT MARKE