A novel approach for real-time prediction and prevention of tool chipping in intermittent turning machining

被引：21
|
作者：
Hassan, M. [1 ]
Sadek, A. [2 ]
Damir, A. [2 ]
Attia, M. H. [1 ,2 ]
Thomson, V [1 ]
机构：
[1] McGill Univ, Dept Mech Engn, Montreal, PQ, Canada
[2] Natl Res Council Canada, Aerosp Mfg, Montreal, PQ, Canada
来源：
CIRP ANNALS-MANUFACTURING TECHNOLOGY | 2018年 / 67卷 / 01期
基金：
加拿大自然科学与工程研究理事会;
关键词：
Cutting; Condition monitoring; Prefailure prediction; ACOUSTIC-EMISSION;
D O I：
10.1016/j.cirp.2018.04.065
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
An integrated tool condition monitoring system, based on a novel signal processing approach, for online prediction and prevention of tool chipping in intermittent turning is presented. It identifies the unstable crack propagation features of the prefailure phase, independent of the cutting parameters and workpiece material. A correlation between the chipping size and these features was developed for decision making, to protect machined surfaces. Experimental validation results confirmed the accuracy of the proposed system. The time required for signal processing, decision making and communication with the machine controller allows stopping the operation before part damage. No such system is presently available. (C) 2018 Published by Elsevier Ltd on behalf of CIRP.
引用
收藏
页码：41 / 44
页数：4
相关论文
共 50 条
  • [21] A novel approach to real-time bilinear interpolation
    Gribbon, KT
    Bailey, DG
    DELTA 2004: SECOND IEEE INTERNATIONAL WORKSHOP ON ELECTRONIC DESIGN, TEST APPLICATIONS, PROCEEDINGS, 2004, : 126 - 131
  • [22] An analytical transition algorithm for real-time CNC machining of linear tool path
    Du, Xu
    Huang, Jie
    Zhu, Li-Min
    9TH INTERNATIONAL CONFERENCE ON DIGITAL ENTERPRISE TECHNOLOGY - INTELLIGENT MANUFACTURING IN THE KNOWLEDGE ECONOMY ERA, 2016, 56 : 344 - 348
  • [23] Real-time measurement of machine tool temperature fields and their effect on machining errors
    Chen, C.
    Zhang, J. F.
    Wu, Z. J.
    Feng, P. F.
    MECHANIKA, 2011, (04): : 413 - 417
  • [24] A new method for real-time tool condition monitoring in transfer machining stations
    Wu, Y
    Escande, P
    Du, R
    JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2001, 123 (02): : 339 - 347
  • [25] A Novel Framework of Real-Time Regional Collision Risk Prediction Based on the RNN Approach
    Liu, Dapei
    Wang, Xin
    Cai, Yao
    Liu, Zihao
    Liu, Zheng-Jiang
    JOURNAL OF MARINE SCIENCE AND ENGINEERING, 2020, 8 (03)
  • [26] Design of an innovative smart turning tool with application to real-time cutting force measurement
    Xiao, Caiwei
    Ding, Hui
    Cheng, Kai
    Chen, Shijin
    PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE, 2015, 229 (03) : 563 - 568
  • [27] A prediction tool for real-time application in the disruption protection system at JET
    Cannas, B.
    Fanni, A.
    Sonato, P.
    Zedda, M. K.
    NUCLEAR FUSION, 2007, 47 (11) : 1559 - 1569
  • [28] Real-Time Error Estimation for Real-Time Motion Prediction
    Moore, D.
    Sawant, A.
    MEDICAL PHYSICS, 2015, 42 (06) : 3711 - 3711
  • [29] A novel approach for real-time equivalent bandwidth estimation
    Zhang, ZF
    Qiu, ZD
    2000 INTERNATIONAL CONFERENCE ON COMMUNICATION TECHNOLOGY PROCEEDINGS, VOLS. I & II, 2000, : 1470 - 1474
  • [30] A Novel Approach to Modechart Verification of Real-Time Systems
    Fiedor, Jan
    Gach, Marek
    Ceska, Milan
    COMPUTER AIDED SYSTEMS THEORY - EUROCAST 2011, PT I, 2012, 6927 : 559 - 567
12345