Assessment of AlZnMgCu alloy powder modification for crack-free laser powder bed fusion by differential fast scanning calorimetry

被引:33
作者
Zhuravlev, Evgeny [1 ,2 ]
Milkereit, Benjamin [1 ,2 ]
Yang, Bin [1 ,2 ]
Heiland, Steffen [3 ]
Vieth, Pascal [4 ]
Voigt, Markus [4 ]
Schaper, Mirko [3 ]
Grundmeier, Guido [4 ]
Schick, Christoph [1 ,5 ,6 ]
Kessler, Olaf [1 ,2 ]
机构
[1] Univ Rostock, Competence Ctr CALOR, Dept Life Light & Matter, Rostock, Germany
[2] Univ Rostock, Chair Mat Sci, Rostock, Germany
[3] Paderborn Univ, Mat Sci, Paderborn, Germany
[4] Paderborn Univ, Tech & Macromol Chem, Paderborn, Germany
[5] Univ Rostock, Inst Phys, Rostock, Germany
[6] Kazan Fed Univ, Butlerov Inst Chem, 18 Kremlyovskaya St, Kazan 420008, Russia
关键词
Aluminium alloy 7075; Differential fast scanning calorimetry; Solidification; Undercooling; Additive manufacturing; ALUMINUM-ALLOYS; MECHANICAL-PROPERTIES; GRAIN-REFINEMENT; TEMPERATURE CALIBRATION; HEAT; MICROSTRUCTURE; PERFORMANCE; EVOLUTION; BEHAVIOR; PHASES;
D O I
10.1016/j.matdes.2021.109677
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Additive manufacturing, e.g. by laser powder bed fusion (LPBF), is very attractive for lightweight constructions, as complex and stress-optimised structures integrating multiple functions can be produced within one process. Unfortunately, high strength AlZnMgCu alloys tend to hot cracking during LPBF and thus have not so far been applicable. In this work the melting and solidification behaviour of AlZnMgCu alloy powder variants with particle surface inoculation was analysed by Differential Fast Scanning Calorimetry. The aim is to establish a method that makes it possible to assess powder modifications in terms of their suitability for LPBF on a laboratory scale requiring only small amounts of powder. Therefore, solidification undercooling is evaluated at cooling rates relevant for LPBF. A method for the temperature correction and normalisation of the DFSC results is proposed. Two ways of powder modification were tested for the powder particles surface inoculation by titanium carbide (TiC) nanoparticles: via wet-chemical deposition and via mechanical mixing. A low undercooling from DFSC correlates with a low number of cracks of LPBF-manufactured cubes. It appears that a reduced undercooling combined with reduced solidification onset scatter indicates the possibility of crack-free LPBF of alloys that otherwise tend to hot cracking. (C) 2021 The Authors. Published by Elsevier Ltd.
引用
收藏
页数:11
相关论文
共 50 条
[41]   Achieving exceptional wear resistance in a crack-free high-carbon tool steel fabricated by laser powder bed fusion without pre-heating [J].
Kosiba, Konrad ;
Wolf, Daniel ;
Bonisch, Matthias ;
Neufeld, Kai ;
Huehne, Ruben ;
Gustmann, Tobias ;
Bednarcik, Jozef ;
Chen, Hongyu ;
Han, Xiaoliang ;
Hoffmann, Volker ;
Beyer, Lukas ;
Kuehn, Uta ;
Scudino, Sergio ;
Giebeler, Lars ;
Hufenbach, Julia K. .
JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY, 2023, 156 :1-19
[42]   Microstructure and mechanical properties of rene 41 alloy manufactured by laser powder bed fusion [J].
Atabay, Sila Ece ;
Sanchez-Mata, Oscar ;
Muniz-Lerma, Jose Alberto ;
Gauvin, Raynald ;
Brochu, Mathieu .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2020, 773
[43]   Crack inhibition to enhance strength-ductility of CM247LC alloy fabricated by laser powder bed fusion [J].
Liu, Linqing ;
Wang, Di ;
Deng, Guowei ;
Liu, Zhenyu ;
Tan, Chaolin ;
Zhou, Xin ;
Han, Changjun ;
Jiang, Renwu ;
Yang, Yongqiang .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2023, 875
[44]   Laser powder bed fusion of high-strength crack-free Al7075 alloy with the in-situ formation of TiB2/Al3Ti-reinforced phases and nucleation agents [J].
Liang, Yanzhen ;
Han, Quanquan ;
Sui, Zhongyang ;
Zhang, Zhenhua ;
Zhang, Han ;
Gu, Heng ;
Wu, Defan ;
Wang, Liqiao ;
Liu, Hanlian ;
Setchi, Rossitza .
COMPOSITES PART B-ENGINEERING, 2025, 289
[45]   Precipitation in a 2xxx series Al-Cu-Mg-Zr alloy fabricated by laser powder bed fusion [J].
Schuster, Marvin ;
De Luca, Anthony ;
Mathur, Aditi ;
Hosseini, Ehsan ;
Leinenbach, Christian .
MATERIALS & DESIGN, 2021, 211
[46]   Influence of laser powder bed fusion scanning pattern on residual stress and microstructure of alloy 718 [J].
Capek, J. ;
Polatidis, E. ;
Casati, N. ;
Pederson, R. ;
Lyphout, C. ;
Strobl, M. .
MATERIALS & DESIGN, 2022, 221
[47]   Printability assessment with porosity and solidification cracking susceptibilities for a high strength aluminum alloy during laser powder bed fusion [J].
Cao, Y. ;
Wei, H. L. ;
Yang, T. ;
Liu, T. T. ;
Liao, W. H. .
ADDITIVE MANUFACTURING, 2021, 46
[48]   Laser beam powder bed fusion of Inconel 718 under high power and scanning speed [J].
Ikeshoji, Toshi-Taka ;
Tachibana, Yusuke ;
Yonehara, Makiko ;
Kyogoku, Hideki .
JOURNAL OF ADVANCED MECHANICAL DESIGN SYSTEMS AND MANUFACTURING, 2023, 17 (06)
[49]   Laser Powder Bed Fusion of GH3536 Alloy [J].
Min Shiling ;
Hou Juan ;
Zhang Kai ;
Huang Aijun .
LASER & OPTOELECTRONICS PROGRESS, 2021, 58 (17)
[50]   Laser powder bed fusion and post processing of alloy 22 [J].
Yan, Dongqing ;
Ghayoor, Milad ;
Coldsnow, Kai ;
Pirgazi, Hadi ;
Poorganji, Behrang ;
Ertorer, Osman ;
Tan, Kim-Seah ;
Burns, Jatuporn ;
Isgor, O. Burkan ;
Pasebani, Somayeh ;
Torbati-Sarraf, Alireza .
ADDITIVE MANUFACTURING, 2022, 50