Finite element analysis of vent/hand hole designs for corrugated fibreboard boxes

Corrugated fibreboard is an economical and efficient material for fabricating shipping containers that are widely used for the distribution, transportation and storage of goods. Corrugated fibreboard is usually considered to be an orthotropic material because the principal fibre directions, machine direction (MD) and cross-machine direction (CD), are identical to the fibres in paperboard, which has apparent directional property differences. The purpose of this study is to investigate the principal design parameters of ventilation holes and hand holes in the faces of the shipping container, (corrugated fibreboard boxes), using finite element analysis (FEA). Various designs of ventilation holes were studied with respect to stress distribution and stress level. It was found that the appropriate pattern and location of the ventilation holes were vertical oblong-shaped and symmetrically positioned within a certain extent of distance to the right and left from the centre of the front and rear faces of the boxes. On the other hand, the appropriate location and pattern of the hand holes were a short distance from the centre to the top of the boxes on both side faces. The appropriate pattern was a modified shape, such as the radius of curvature of both sides in horizontal oblong. The pattern and location of both the ventilation holes and the hand holes determined by the FEA simulation generally agreed well with laboratory experimental results. The decrease in compression strength of the box could be minimized with identical area of the ventilation holes if the length of the major axis of the ventilation hole is less than 114 of the depth of the box and the ratio of the minor axis to the major axis is 1/3.5-1/2.5, provided that even-numbered holes are located symmetrically. Copyright (c) 2006 John Wiley & son, Ltd.