A jet flow singlet oxygen generator (JSOG) capable of handling chlorine flows of nearly 1.5 mol s(-1) has been designed, developed, and tested. The generator is designed in a modular configuration taking into consideration the practical aspects of handling high throughput flows without catastrophic BHP carry over. While for such high flow rates a cross-flow configuration has been reported, the generator utilized in the present study is a counter flow configuration. A near vertical extraction of singlet oxygen is effected at the generator exit, followed by a 900 rotation of the flow forming a novel verti-horizontal COIL scheme. This allows the COIL to be operated with a vertical extraction SOG followed by the horizontal arrangement of subsequent COIL systems such as supersonic nozzle, cavity, supersonic diffuser, etc. This enables a more uniform weight distribution from point of view of mobile and other platform mounted systems, which is highly relevant for large scale systems. The present study discusses the design aspects of the jet singlet oxygen generator along with its test results for various operating ranges. Typically, for the intended design flow rates, the chlorine utilization and singlet oxygen yield have been observed to be similar to 94% and similar to 64%, respectively. (C) 2009 Elsevier Ltd. All rights reserved.