A high-adhesion binding strategy for silica nanoparticle-based superhydrophobic coatings

One of the long-standing problems for nanoparticle-based liquid-repellent coatings is their poor adhesion to substrates. For polymers with low glass transition temperatures, it is highly desirable to have a low temperature coating strategy to fabricate robust superhydrophobic films. Here, we report a facile method for fabricating robust, transparent, superhydrophobic films on polymer substrates. A mixture of silica particles and silica-based oligomers was spin coated on polymer substrates, followed by oxygen plasma treatment and vapor deposition of 1 H,1 H,2 H,2 H-Perfluorodecyltriethoxysilan (FDTS). The resulting superhydrophobic surface has a static contact angle of 160 degrees and contact angle hysteresis less than 5 degrees. This is a practical solution for improving the adhesion of superhydrophobic films on polymer substrates under ambient conditions.