A new technology platform for the production of electronic grade tantalum nanopowders from tantalum scrap sources

被引:12
作者
Lessard, Joseph D. [1 ]
Shekhter, Leonid N. [1 ]
Gribbin, Daniel G. [1 ]
Blagoveshchensky, Yuri [1 ]
McHugh, Larry F. [1 ]
机构
[1] Orchard Mat Technol LLC, N Andover, MA 01845 USA
关键词
Tantalum; Scrap recycling; Iodine; Plasma; REDUCTION; HYDROGEN;
D O I
10.1016/j.ijrmhm.2014.09.027
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Conversion of tantalum alloy scrap into high-value, electronic-grade tantalum nanopowders is a significant economic and technological advancement. At present, it is only possible to recycle tantalum alloy scrap into low-value tantalum mill products; however, upgrading this metal stream into the raw materials for the capacitor industry offers economic payback and environmental savings. A new technology platform based on the iodization of tantalum alloy scrap produces volatile tantalum(V) iodides that can be condescended to form fine powders. Subsequent hydrogen reduction of the iodide powders in a plasma furnace produces high surface area tantalum metal powder precursors, which, after annealing, yield high-purity nanopowders with uniform particle size distribution, low oxygen content, and high surface area and capacitance. The hydrogen iodide produced during plasma reduction can be captured, dissociated into molecular hydrogen and molecular iodine, and recycled. The total process flow sheet is presented. (C) 2014 Elsevier Ltd. All rights reserved.
引用
收藏
页码:408 / 413
页数:6
相关论文
共 12 条
[1]  
Bale C.W., 2012, FACTSAGETM 6 4
[2]   Kinetics of hydrogen iodide decomposition over activated carbon catalysts in pellets [J].
Favuzza, P. ;
Felici, C. ;
Nardi, L. ;
Tarquini, P. ;
Tito, A. .
APPLIED CATALYSIS B-ENVIRONMENTAL, 2011, 105 (1-2) :30-40
[3]  
KOCK W, 1989, JOM-J MIN MET MAT S, V41, P33
[4]  
McHugh LF., 2013, US Patent Application, Patent No. [2013/015581 Al, 2013015581]
[5]   Metallothermic reduction as an electronically mediated reaction [J].
Okabe, TH ;
Sadoway, DR .
JOURNAL OF MATERIALS RESEARCH, 1998, 13 (12) :3372-3377
[6]   Production of tantalum powder by magnesiothermic reduction of feed preform [J].
Okabe, TH ;
Sato, N ;
Mitsuda, Y ;
Ono, C .
MATERIALS TRANSACTIONS, 2003, 44 (12) :2646-2653
[7]  
Pickard P., 2005, SULFUR IODINE THERMO
[8]  
Roine A, 2011, HSC 7 11
[9]  
Shekhter L.N., 2001, US Patent, Patent No. 6171363
[10]  
Shekhter L.N., 2008, P 7 INT C TUNGST REF