Chemical vapour deposition of Fe-N-C oxygen reduction catalysts with full utilization of dense Fe-N4 sites

被引:545
作者
Jiao, Li [1 ]
Li, Jingkun [2 ]
Richard, Lynne LaRochelle [3 ]
Sun, Qiang [3 ]
Stracensky, Thomas [3 ]
Liu, Ershuai [3 ]
Sougrati, Moulay Tahar [2 ]
Zhao, Zipeng [4 ]
Yang, Fan [5 ]
Zhong, Sichen [5 ]
Xu, Hui [5 ]
Mukerjee, Sanjeev [3 ]
Huang, Yu [4 ,6 ]
Cullen, David A. [7 ]
Park, Jae Hyung [8 ]
Ferrandon, Magali [8 ]
Myers, Deborah J. [8 ]
Jaouen, Frederic [2 ]
Jia, Qingying [3 ]
机构
[1] Northeastern Univ, Dept Chem Engn, Boston, MA 02115 USA
[2] Univ Montpellier, Inst Charles Gerhardt Montpellier, CNRS, ENSCM, Montpellier, France
[3] Northeastern Univ, Dept Chem & Chem Biol, Boston, MA 02115 USA
[4] Univ Calif Los Angeles, Dept Mat Sci & Engn, Los Angeles, CA USA
[5] Giner, Newton, MA USA
[6] Univ Calif Los Angeles, Calif NanoSyst Inst, Los Angeles, CA USA
[7] Oak Ridge Natl Lab, Ctr Nanophase Mat Sci, Oak Ridge, TN USA
[8] Argonne Natl Lab, Chem Sci & Engn Div, Lemont, IL 60439 USA
关键词
FUEL-CELL CATHODES; ACTIVE-SITES; TURNOVER FREQUENCY; IRON; ELECTROCATALYSTS; IDENTIFICATION; ALLOY;
D O I
10.1038/s41563-021-01030-2
中图分类号
O64 [物理化学(理论化学)、化学物理学];
学科分类号
070304 ; 081704 ;
摘要
Replacing scarce and expensive platinum (Pt) with metal-nitrogen-carbon (M-N-C) catalysts for the oxygen reduction reaction in proton exchange membrane fuel cells has largely been impeded by the low oxygen reduction reaction activity of M-N-C due to low active site density and site utilization. Herein, we overcome these limits by implementing chemical vapour deposition to synthesize Fe-N-C by flowing iron chloride vapour over a Zn-N-C substrate at 750 degrees C, leading to high-temperature trans-metalation of Zn-N-4 sites into Fe-N-4 sites. Characterization by multiple techniques shows that all Fe-N-4 sites formed via this approach are gas-phase and electrochemically accessible. As a result, the Fe-N-C catalyst has an active site density of 1.92 x 10(20) sites per gram with 100% site utilization. This catalyst delivers an unprecedented oxygen reduction reaction activity of 33 mA cm(-2) at 0.90 V (iR-corrected; i, current; R, resistance) in a H-2-O-2 proton exchange membrane fuel cell at 1.0 bar and 80 degrees C. Replacing platinum with metal-nitrogen-carbon catalysts for the oxygen reduction reaction in proton exchange membrane fuel cells has been impeded by low activity. These limitations have now been overcome by the trans-metalation of Zn-N-4 sites into Fe-N-4 sites.
引用
收藏
页码:1385 / +
页数:9
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