Preparing of High-Quality Carbon Film from Polyimide Films by Gradient Heat Treatment Process

A series of carbon-graphite films were prepared via the gradient heating based on polyimide films under nitrogen atmosphere. FTIR spectroscopy, X-ray diffraction, Raman spectrum were used to systemically investigate the evolutions of chemical structure, crystal structure, thermal stability, morphological microstructure and properties of the carbon-graphite films. The study shows that the segment fracture and thermal cross-linking reaction occur first during the low temperature pyrolysis process of PI films, and the thermal cross-linking reaction changes the structure of polyimide. Radicals start restructuring and the thermal condensation becomes sharp with the increase of heat treatment temperature, and the amorphous structure of film is transformed into the ordered graphite structure, at the same time the crystallinity and orientation of the films are improved. When it reaches a certain temperature, the crystal lattice is further improved, and the structure of film can be transformed into polycrystalline graphite structure. With the increase of the temperature, the carbon content of film is gradually increasing, and the surface resistivity is smaller and smaller. It is obvious that once the continuous conductive network of carbon formed, the conductivity of composite sheet films hardly changed.