Direct ink writing of ZrB2-SiC chopped fiber ceramic composites

被引:76
作者
Kemp, James W. [1 ]
Diaz, Abel A. [2 ]
Malek, Elizabeth C. [3 ,4 ]
Croom, Brendan P. [3 ,5 ]
Apostolov, Zlatomir D. [3 ]
Kalidindi, Surya R. [2 ]
Compton, Brett G. [1 ]
Rueschhoff, Lisa M. [3 ]
机构
[1] Univ Tennessee, Knoxville, TN USA
[2] Georgia Inst Technol, Atlanta, GA 30332 USA
[3] Air Force Res Lab, Wright Patterson AFB, OH 45433 USA
[4] Southwestern Ohio Council Higher Educ, Dayton, OH USA
[5] Johns Hopkins Univ, Appl Phys Lab, Res & Exploratory Dev Dept, Baltimore, MD 21218 USA
关键词
Ultra-high temperature ceramics; Direct ink writing; Preceramic polymer; Zirconium diboride; Silicon carbide; Ceramic matrix composite; DIBORIDE-SILICON-CARBIDE; ZIRCONIUM DIBORIDE; CARBON-FIBER; MATRIX COMPOSITES; OXIDATION; POLYCARBOSILANES; MICROSTRUCTURE; FABRICATION; PYROLYSIS; EVOLUTION;
D O I
10.1016/j.addma.2021.102049
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Ultra-high temperature ceramics (UHTCs) are of interest for thermally- and/or mechanically- extreme environments because of their high melting temperatures (> 3000 degrees C) and ablation resistance. More widespread use is limited by low fracture toughness and inability to be processed into complex-shaped components. Here, we report the production of fiber-reinforced UHTC matrix composites (UHTCMCs) formed via the additive manufacturing technique of direct ink writing (DIW). Slurry 'inks' were developed containing up to 47.5 vol% of the UHTC zirconium diboride (ZrB2), up to 10 vol% chopped silicon carbide fiber (SiCf), and a silicon carbide (SiC) precursor polymer. Lattice structures and flexural specimens were printed and pyrolyzed to form UHTCMCs with aligned (relative to the print direction) SiCf in the ZrB2-SiC matrix. Flexural strength of fiber-containing parts is presented, and fiber alignment due to deposition is analyzed with X-ray computed tomography. Defects that occurred during the DIW process, and their probable causes and mitigation strategies are also discussed.
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页数:9
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