Off-axis Crashworthiness Characteristic of Woven Glass/Epoxy Composite Box Structures

This study investigates the influence of off-axis loading on the fracture mechanism and specific energy absorption (SEA) of glass/epoxy twill/weave composite box structures. In this regard, the off-axis angles of 5 degrees, 10 degrees, 20 degrees, and 30 degrees of loading direction with respect to the composite box axis is studied experimentally under quasi-static crushing process. At the off-axis angle of 5 degrees, the crushing process behavior is similar to that of the axial crushing and fracture mechanisms, such as bundle fracture and interlaminar crack propagation in Mode-II are observed. These are characteristic of brittle fracture crushing mode. For crushing at an off-axis angle of 10 degrees, additional interwall crack propagation at one side of the box is also found. This increases the energy absorbing capability of glass/epoxy composite box at this angle. The sidewall crack is a mixed-mode crack. To characterize this crack, the mixed-mode interlaminar fracture toughness, GI/IIC, is measured using asymmetric double cantilever beam (ADCB) test method. For other angles, the non-symmetrical fracture mechanisms are found at four sides of the composite boxes. The arriving of sustained crushing stage is delayed by increasing the off-axis crushing angle. Owing to this fact, the energy absorbing capability is reduced by increasing the off-axis loading angle. An analytical solution is proposed to predict the mean force of axial crushing in brittle fracture crushing mode. The off-axis crushing process of composite boxes is also simulated by finite element software LS-DYNA and the results are verified with the relevant experimental results.