Cl-induced passivity breakdown in α-Fe2O3 (0001), α-Cr2O3 (0001), and their interface: A DFT study

The presence of chloride ions is the critical factor of passivity breakdown of the protective film and eventually leads to localized corrosion. However, the mechanism and the role of chlorides in these processes are still controversial. Hematite and chromia are generally believed to be the major components of outer and inner oxide layers on stainless steels. In the present paper, a comparative study of Cl ingress into pristine and defective alpha-Fe2O3 (0001) surface, alpha-Cr2O3 (0001) surface, along with their interface, was conducted using density functional theory. Vacancy formation energy calculation confirms good stability of alpha-Cr2O3 and high reactive activity of the interface region. Cl inserts into an O vacancy is energetically more favorable than Fe vacancy and interstitial site, demonstrating Cl-induced degradation complies with the ion exchange model. Transition state search for Cl diffusion through O vacancies shows alpha-Cr2O3 is more protective than alpha-Fe2O3, while the interface region is the weak point of the duplex passive film. (C) 2022 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.