A sol-gel modified alternative nafion-silica composite membrane for polymer electrolyte fuel cells

Nafion-silica composite membranes are fabricated by embedding silica particles as inorganic fillers in perfluorosulfonic acid ionomer by a novel water hydrolysis process. The process precludes the use of an added acid but exploits the acidic characteristic of Nafion facilitating an in situ polymerization reaction through a sol-gel route. The use of Nafion as acid helps in forming silica/siloxane polymer within the membrane. The inorganic filler materials have high affinity to water and assist proton transport across the electrolyte membrane of the polymer electrolyte fuel cell ( PEFC ) even under low relative humidity ( RH ) conditions. In the present study, composite membranes have been tested in hydrogen/oxygen PEFCs at varying RH between 100 and 18% at elevated temperatures. Attenuated total reflectance-Fourier transform infrared spectroscopy and scanning electron microscopy studies suggest an evenly distributed siloxane polymer with Si - OH and Si - O - Si network structures in the composite membrane. At the operational cell voltage of 0.4 V, the PEFC with an optimized silica - Nafion composite membrane delivers a peak power density value five times higher than that achievable with a PEFC with conventional Nafion-1135 membrane electrolyte while operating at a RH of 18% at atmospheric pressures. (c) 2006 The Electrochemical Society.