The influence of surface roughness and viscosity on micropitting damage

Purpose This study aims to investigate the influence of surface roughness and viscosity on micropitting and their influence sequence. Design/methodology/approach Specimens were made of carburized and quenched 18CrNiMo7-6, and different surface roughness was obtained by grinding and shot peening. Tests were carried out on a rolling-sliding tribometer, with different viscosity lubricants and a heavy load under a boundary lubrication condition. The laser confocal microscope was used to measure the aspects, surface roughness, profiles in the contacted region and micropitting damage percentage. A factorial experiment was designed, and the range analysis was applied to find the sequence of influence of surface roughness and viscosity. Findings The result shows that surface roughness has a more noticeable influence since the change of viscosity cannot generate sufficient wear loss to suppress micropitting. Originality/value The influence sequence of two factors on micropitting was investigated and the reason for the distribution was analyzed.