Analysis and Design of a Single-Stage Parallel AC-to-DC Converter

In this paper, a single-stage (S-2) parallel ac-to-dc converter based on single-switch two-output boost-flyback converter is presented. The converter contains two semistages. One is the boost flyback semistage, which transfers partial input power transferred to load directly through one power flow path and has excellent self-power factor correction property when operating in discontinuous conduction mode even though the boost output is close to the peak value of the line voltage. The other one is the flyback dc-to-dc (dc/dc) semistage that provides the output regulation on another parallel power flow path. With this design, the power conversion efficiency is improved and the current stress of control switch is reduced. Furthermore, the calculation process of power distribution and bulk capacitor voltage, design equations, and design procedure for key parameters are also presented. By following the procedure, an 80 W prototype converter has been built and tested. The experimental results show that the measured line harmonic current at the worst condition complies with the IEC61000-3-2 class D limits, the maximum bulk capacitor voltage is about 415.4 V, and the maximum efficiency is about 85.8%. Hence, the proposed S-2 converter is suitable for universal input usage.