Columnar suspension plasma sprayed coating microstructural control for thermal barrier coating application

被引：78
作者：
Bernard, Benjamin [1 ,4 ]
Bianchi, Luc [1 ]
Malie, Andre [2 ]
Joulia, Aurelien [3 ]
Remy, Benjamin [4 ]
机构：
[1] CEA DAM Le Ripault, BP 16, F-37260 Monts, France
[2] Safran Snecma, Rue Maryse Bastie,BP 129, F-86101 Chatellerault, France
[3] Safran, Pole Mat & Proc, Rue Jeunes Bois,CS 80112, F-78772 Magny Les Hameaux, France
[4] LEMTA, 2 Ave Forest de Haye,BP 160, F-54504 Vandoeuvre Les Nancy, France
来源：
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY | 2016年 / 36卷 / 04期
关键词：
Suspension plasma spray coatings; Microstructure formation mechanism; Columnar structure; Yttria-stabilized zirconia polycrystal; Thermal barrier coatings (TBCs); ZIRCONIA; BEHAVIOR; SYSTEMS; SCIENCE; POWDERS; SPS;
D O I：
10.1016/j.jeurceramsoc.2015.11.018
中图分类号：
TQ174 [陶瓷工业]; TB3 [工程材料学];
学科分类号：
0805 ; 080502 ;
摘要：
Suspension plasma spraying (SPS) is used to perform enhanced YSZ coating with columnar microstructure for thermal barrier coating (TBC) applications. By combination of plasma flow, substrate preparation, suspension formulation and injection or coating kinematic management it is possible to tune SPS coating structure from widely-separated columns to a significantly more compact columnar structure. Among these parameters, substrate roughness control, combined with an adapted coating growth velocity, are identified as the most relevant. An analytical approach is presented to describe columns growth based on coating image analysis. It allows to give the expression of the lateral and normal growth speeds responsible of the columnar structure. (C) 2015 Elsevier Ltd. All rights reserved.
引用
收藏
页码：1081 / 1089
页数：9
相关论文
共 50 条
[31]   Phase Evolution and Microstructural Behavior in Plasma-sprayed YPO4 Coating upon Thermal Cycling [J].
S. Bhandari ;
Y. Chakravarthy ;
V. C. Misra ;
N. Tiwari ;
R. Kumar ;
S. Gupta ;
P. K. Patro ;
S. K. Satpati ;
T. Mahata ;
S. Ghorui .
Journal of Thermal Spray Technology, 2023, 32 :46-58
[32]   High Temperature Stability and Thermal Cycling Life of Plasma Sprayed Nanostructured Thermal Barrier Coating with Low Impurity Content [J].
Yuan, Tao ;
He, Qing ;
Lv, YuFen ;
Zou, Han .
PROCEEDINGS OF THE 2017 3RD INTERNATIONAL FORUM ON ENERGY, ENVIRONMENT SCIENCE AND MATERIALS (IFEESM 2017), 2017, 120 :638-648
[33]   Effect of spraying powder characteristics on mechanical and thermal shock properties of plasma-sprayed YSZ thermal barrier coating [J].
Shi, Mengchuan ;
Xue, Zhaolu ;
Zhang, Zhenya ;
Ji, Xiaojuan ;
Byon, Eungsun ;
Zhang, Shihong .
SURFACE & COATINGS TECHNOLOGY, 2020, 395
[34]   Phase Evolution and Microstructural Behavior in Plasma-sprayed YPO4 Coating upon Thermal Cycling [J].
Bhandari, S. ;
Chakravarthy, Y. ;
Misra, V. C. ;
Tiwari, N. ;
Kumar, R. ;
Gupta, S. ;
Patro, P. K. ;
Satpati, S. K. ;
Mahata, T. ;
Ghorui, S. .
JOURNAL OF THERMAL SPRAY TECHNOLOGY, 2023, 32 (01) :46-58
[35]   Review of suspension and solution precursor plasma sprayed thermal barrier coatings [J].
Fan, W. ;
Bai, Y. .
CERAMICS INTERNATIONAL, 2016, 42 (13) :14299-14312
[36]   Design of high lifetime suspension plasma sprayed thermal barrier coatings [J].
Gupta, M. ;
Li, X-H ;
Markocsan, N. ;
Kjellman, B. .
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY, 2020, 40 (03) :768-779
[37]   Microstructure and failure analysis of suspension plasma sprayed thermal barrier coatings [J].
Gupta, Mohit ;
Musalek, Radek ;
Tesar, Tomas .
SURFACE & COATINGS TECHNOLOGY, 2020, 382
[38]   Segregation and microstructural evolution at interfaces of atmospheric plasma sprayed thermal barrier coatings during thermal cycling [J].
Liu, Y. Z. ;
Hu, X. B. .
JOURNAL OF ALLOYS AND COMPOUNDS, 2020, 819
[39]   The behavior of plasma sprayed thermal barrier coating with laser microtextured bond coat under high temperature testing [J].
Sokolowski, Pawel ;
Kielczawa, Tomasz ;
Musalek, Radek ;
Tesar, Tomas ;
Nowakowska, Monika .
SURFACE & COATINGS TECHNOLOGY, 2023, 453
[40]   Towards enhanced sintering resistance: Air-plasma-sprayed thermal barrier coating system with porosity gradient [J].
Lv, Bowen ;
Fan, Xueling ;
Li, Dingjun ;
Wang, T. J. .
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY, 2018, 38 (04) :1946-1956
12345