Zn-Mn alloy coatings from acidic chloride bath: Effect of deposition conditions on the Zn-Mn electrodeposition-morphological and structural characterization

Zn-Mn alloy electrodeposition on steel electrode in chloride bath was investigated using cyclic voltammetric, chronopotentiometric and chronoamperometric techniques. Cyclic voltammetries (CV) reveal a deep understanding of electrochemical behaviors of each metal Zn, Mn, proton discharge and Zn-Mn co-deposition. The electrochemical results show that with increasing Mn2+ ions concentration in the electrolytic bath, Mn2+ reduction occurs at lower over-potential leading to an enhancement of Mn content into the Zn-Mn deposits. A dimensionless graph model was used to analyze the effect of Mn2+ ions concentration on Zn-Mn nucleation process. It was found that the nucleation process is not extremely affected by Mn2+ concentration. Nevertheless, it significantly depends on the applied potential. Several parameters such as Mn2+ ions concentration, current density and stirring were investigated with regard to the Mn content into the final Zn-Mn coatings. It was found that the Mn content increases with increasing the applied current density j(imp) and Mn2+ ions concentration in the electrolytic bath. However, stirring of the solution decreases the Mn content in the Zn-Mn coatings. The phase structure and surface morphology of Zn-Mn deposits are characterized by means of X-ray diffraction analysis and Scanning Electron Microscopy (SEM), respectively. The Zn-Mn deposited at low current density is tri-phasic and consisting of eta-Zn, zeta-MnZn13 and hexagonal close packed epsilon-Zn-Mn. An increase in current density leads to a transition from crystalline to amorphous structure, arising from the hydroxide inclusions in the Zn-Mn coating at high current density. (C) 2017 Published by Elsevier B.V.