The electrical resistance response of continuous carbon fibre composite laminates to mechanical strain

Measurements have been made of the effect of mechanical strain on potential distributions and resistance of unidirectional and multidirectional carbon fibre epoxy laminates. The effects of current flow direction and technique for current introduction on piezo-resistance have been studied. It was found that uniform current introduction at sample edges produced by sputtered Au-Cr contacts across the entire cross-section produced consistently low values of gauge factor of 1.75 for current flow parallel to the fibres and 2.7 for transverse current flow. Non-uniform current introduction, produced variously by local point introduction of current, or use of viscous adhesives producing intermittent contact, resulted in a wide range of apparent gauge factors ranging from 20.6 to - 89. These anomalous values may be explained by a model in which the high anisotropy of resistance in unidirectional CFRP maintains initial non-uniform current throughout the sample. Under mechanical strain points of fibre contact will change, altering the distribution of current carrying fibres and leading to local changes in current. Thus changes in potential difference between two points produced by mechanical strain will not be exclusively caused by changes in local resistance. The presence of transverse plies in multidirectional laminates ensures that in plane non-uniform current distributions are largely eliminated, and the effect on piezo-resistance of non-uniform current introduction is minimised. (C) 2004 Elsevier Ltd. All rights reserved.