Order Batching Optimization for Warehouses with Cluster-Picking

被引:10
作者
Aboelfotoh, Aaya [1 ]
Singh, Manjeet [2 ]
Suer, Gursel [1 ]
机构
[1] Ohio Univ, Dept Ind & Syst Engn, Athens, OH 45701 USA
[2] DHL Supply Chain, Solut Design, Westerville, OH 43082 USA
来源
25TH INTERNATIONAL CONFERENCE ON PRODUCTION RESEARCH MANUFACTURING INNOVATION: CYBER PHYSICAL MANUFACTURING | 2019年 / 39卷
关键词
order hatching; cluster picking; warehousing heuristics; pick efficiency; pick path; ANT COLONY OPTIMIZATION; TABU SEARCH; TRAVEL DISTANCE; WAVE PICKING; ALGORITHM; PICKERS; HYBRID;
D O I
10.1016/j.promfg.2020.01.302
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper focuses on optimizing the static order batching problem (OBP) with multiple pickers. This problem involves optimal assignment of a set of customer orders to batches, given capacity constraints, in order to minimize the total distance travelled. The order picking strategy considered is cluster picking. We assume that each picker is assigned one batch and all pickers begin the pick tour simultaneously. The aim is to minimize the total distance travelled by all pickers, which is calculated based on the S-shape routing strategy. A mathematical model is developed to solve the OBP for small-scale instances. For larger instances, a simplified version of an order batching heuristic proposed by DHL Supply Chain is utilized and experimented with for different-sized problems. Both approaches are compared to the conventional first come first serve (FCFS) method of order batching. (C) 2019 The Authors. Published by Elsevier Ltd.
引用
收藏
页码:1464 / 1473
页数:10
相关论文
共 24 条
  • [1] [Anonymous], 1988, IMM MONOGRAPH
  • [2] Minimizing order picking makespan with multiple pickers in a wave picking warehouse
    Ardjmand, Ehsan
    Shakeri, Heman
    Singh, Manjeet
    Bajgiran, Omid Sanei
    [J]. INTERNATIONAL JOURNAL OF PRODUCTION ECONOMICS, 2018, 206 : 169 - 183
  • [3] Order Batching in Warehouses by Minimizing Total Tardiness: A Hybrid Approach of Weighted Association Rule Mining and Genetic Algorithms
    Azadnia, Amir Hossein
    Taheri, Shahrooz
    Ghadimi, Pezhman
    Saman, Muhamad Zameri Mat
    Wong, Kuan Yew
    [J]. SCIENTIFIC WORLD JOURNAL, 2013,
  • [4] Bartholdi J. J., 2017, Warehouse distribution science
  • [5] Order batching in walk-and-pick order picking systems
    Bozer, Y. A.
    Kile, J. W.
    [J]. INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH, 2008, 46 (07) : 1887 - 1909
  • [6] Using a hybrid approach based on the particle swarm optimization and ant colony optimization to solve a joint order batching and picker routing problem
    Cheng, Chen-Yang
    Chen, Yin-Yann
    Chen, Tzu-Li
    Yoo, John Jung-Woon
    [J]. INTERNATIONAL JOURNAL OF PRODUCTION ECONOMICS, 2015, 170 : 805 - 814
  • [7] Coyle J. J., 1996, MANAGEMENT BUSINESS, P6
  • [8] Design and control of warehouse order picking: A literature review
    de Koster, Rene
    Le-Duc, Tho
    Roodbergen, Kees Jan
    [J]. EUROPEAN JOURNAL OF OPERATIONAL RESEARCH, 2007, 182 (02) : 481 - 501
  • [9] An adapted ant colony optimization algorithm for the minimization of the travel distance of pickers in manual warehouses
    De Santis, Roberta
    Montanari, Roberto
    Vignali, Giuseppe
    Bottani, Eleonora
    [J]. EUROPEAN JOURNAL OF OPERATIONAL RESEARCH, 2018, 267 (01) : 120 - 137
  • [10] An order batching algorithm for wave picking in a parallel-aisle warehouse
    Gademann, A.J.R.M.
    Van Den Berg, J.P.
    Van Der Hoff, H.H.
    [J]. IIE Transactions (Institute of Industrial Engineers), 2001, 33 (05): : 385 - 398