Cryogenic cooling-induced process performance and surface integrity in drilling CFRP composite material

被引:136
作者
Xia, T. [1 ]
Kaynak, Y. [2 ]
Arvin, C. [1 ]
Jawahir, I. S. [1 ]
机构
[1] Univ Kentucky, ISM, Lexington, KY 40506 USA
[2] Marmara Univ, Fac Technol, Dept Mech Engn, TR-34722 Istanbul, Turkey
关键词
Cryogenic cooling; Drilling; CFRP composite; Tool-wear; Surface integrity; TOOL-WEAR; DRY; PARAMETERS; CARBIDE; MQL; OPTIMIZATION; DELAMINATION; BEHAVIOR; DESIGN;
D O I
10.1007/s00170-015-7284-y
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
There has been a substantial growth in using carbon fiber-reinforced plastic (CFRP) composite materials in aerospace and automotive industries due to their superior properties. This experimental study presents results from a comprehensive and systematic study investigating the effects of cryogenic cooling on drilling performance and surface integrity characteristics of CFRP composite material. Experimental data on cutting edge radius of drill bit, outer corner wear of drill bit, trust force, torque, delamination factor, and surface integrity characteristics, including borehole subsurface damage and diameter error of drilled hole, are presented and analyzed comparing dry drilling with cryogenic cooling of CFRP composite material. The findings demonstrate that cryogenic cooling has a profound effect on reducing the cutting edge rounding of drill bit and outer corner wear; it also helps enhancing the surface integrity characteristics of produced hole. However, cryogenic cooling generates larger thrust force, torque, and thus larger delamination factor.
引用
收藏
页码:605 / 616
页数:12
相关论文
共 36 条
[1]  
Ahmed M., 2004, THESIS
[2]   Modeling and optimization of process parameters for defect toleranced drilling of GFRP composites [J].
Arul, S. ;
Raj, D. Samuel ;
Vijayaraghavan, L. ;
Malhotra, S. K. ;
Krishnamurthy, R. .
MATERIALS AND MANUFACTURING PROCESSES, 2006, 21 (04) :357-365
[3]   New observations on tool life, cutting forces and chip morphology in cryogenic machining Ti-6Al-4V [J].
Bermingham, M. J. ;
Kirsch, J. ;
Sun, S. ;
Palanisamy, S. ;
Dargusch, M. S. .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2011, 51 (06) :500-511
[4]   A study of hole drilling in Kevlar composites [J].
Bhattacharyya, D ;
Horrigan, DPW .
COMPOSITES SCIENCE AND TECHNOLOGY, 1998, 58 (02) :267-283
[5]   Tribological behaviour of Ti6Al4V and Inconel718 under dry and cryogenic conditions-Application to the context of machining with carbide tools [J].
Courbon, C. ;
Pusavec, F. ;
Dumont, F. ;
Rech, J. ;
Kopac, J. .
TRIBOLOGY INTERNATIONAL, 2013, 66 :72-82
[6]   Modeling of machining of composite materials: A review [J].
Dandekar, Chinmaya R. ;
Shin, Yung C. .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2012, 57 :102-121
[7]   Study of delamination in drilling carbon fiber reinforced plastics (CFRP) using design experiments [J].
Davim, JP ;
Reis, P .
COMPOSITE STRUCTURES, 2003, 59 (04) :481-487
[8]   The influence of cryogenic cooling on tool wear, dimensional accuracy and surface finish in turning AISI 1040 and E4340C steels [J].
Dhar, NR ;
Paul, S ;
Chattopadhyay, AB .
WEAR, 2001, 249 (10-11) :932-942
[9]   Drilling tool geometry evaluation for reinforced composite laminates [J].
Durao, Luis Miguel P. ;
Goncalves, Daniel J. S. ;
Tavares, Joao Manuel R. S. ;
de Albuquerque, Victor Hugo C. ;
Vieira, A. Aguiar ;
Marques, A. Torres .
COMPOSITE STRUCTURES, 2010, 92 (07) :1545-1550
[10]   Cutting edge rounding: An innovative tool wear criterion in drilling CFRP composite laminates [J].
Faraz, Ali ;
Biermann, Dirk ;
Weinert, Klaus .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2009, 49 (15) :1185-1196