Methylene-bridged metallocenes with 2,2′-methylenebis[1H-inden-1-yl] ligands:: Synthesis, characterization, and polymerization catalysis of a synthetically simple class of C2- and C2v-symmetric ansa-metallocenes

The acid-catalyzed reaction between formaldehyde and 1H-indene, 3-alkyl- and 3-aryl-1H-indenes, and six-membered-ring substituted 1H-indenes, with the 1H-indene/CH2O ratio of 2:1, at temperatures above 60 degrees in hydrocarbon solvents, yields 2,2'-methylenebis[1H-indenes] 1-8 in 50-100% yield. These 2,2'-methylenebis[1H-indenes] are easily deprotonated by 2 equiv. of BuLi or MeLi to yield the corresponding dilithium salts, which are efficiently converted into ansa-metallocenes of Zr and Hf. The unsubstituted dichloro{(1,1',2,2',3,3',3a,3'a,7a,7'a-eta)-2,2'-methylenebis[1H-inden-1-yl]}zirconium ([ZrCl2(1')]) is the least soluble in organic solvents. Substitution of the 1H-indenyl moieties by hydrocarbyl substituents increases the hydrocarbon solubility of the complexes, and the presence of a substituent larger than a Me group at the 1,1' positions of the ligand imparts a high diastereoselectivity to the metallation step, since only the racemic isomers are obtained. Methylene-bridged 'ansa-zirconocenes' show a noticeable open arrangement of the bis[1H-inden-1-yl] moiety, as measured by the angle between the planes defined by the two T-ligands (the 'bite angle'). In particular, of the 'zirconocenes' structurally characterized so far, the dichloro{(1, 1',2,2',3,3',3a,3'a,7a,Ta-eta)-2,2'-methylenebis[4,7-dimethyl-1H-inden-1-yl]} zirconium ([ZrCl2(5')] is the most open. The mixture [ZrCl2(1')]/methylalumoxane (MAO) is inactive in the polymerization of both ethylene and propylene, while the metallocenes with substituted indenyl ligands polymerize propylene to atactic polypropylene of a molecular mass that depends on the size of the alkyl or aryl groups at the 1,1' positions of the ligand. Ethene is polymerized by rac-dichloro((1,1',2,2',3,3',3a,3'a,7a,7'a-q)-2,2'-methylenebis[1-methyl-1H-inden-1-yl])zirconium ([ZrCl2(2')])/MAO to polyethylene waxes (average degree of polymerization ca. 100), which are terminated almost exclusively by ethenyl end groups. Polyethylene with a high molecular mass could be obtained by increasing the size of the 1-alkyl substituent.