Deformation and failure response of 304L stainless steel SMAW joint under dynamic shear loading

The dynamic shear deformation behavior and fracture characteristics of 304L stainless steel shielded metal arc welding (SMAW) joint are studied experimentally with regard to the relations between mechanical proper-ties and strain rate. Thin-wall tubular specimens are deformed at room temperature under strain rates in the range of 8 x 10(2) to 2.8 x 10(3) s(-1) using a torsional split-Hopkinson bar. The results indicate that the strain rate has a significant influence on the mechanical properties and fracture response of the tested SMAW joints. It is found that the flow stress, total shear strain to failure, work hardening rate and strain rate sensitivity all increase with increasing strain rate, but that the activation volume decreases. The observed dynamic shear deformation behavior is modeled using the Kobayashi-Dodd constitutive law, and it is shown that the predicted results are in good agreement with the experimental data. Fractographic analysis using scanning electron microscopy reveals that the tested specimens all fracture within their fusion zones, and that the primary failure mechanism is one of the extensive localized shearing. The fracture surfaces are characterized by the presence of many dimples. A higher strain rate tends to reduce the size of the dimples and to increase their density. The observed fracture features are closely related to the preceding flow behavior. (C) 2004 Elsevier B.V. All rights reserved.