Impact of opportunistic maintenance on manufacturing system performance

被引:23
作者
Colledani, Marcello [1 ,2 ]
Magnanini, Maria Chiara [1 ]
Tolio, Tullio [1 ,2 ]
机构
[1] Politecn Milan, Dept Mech Engn, Via Masa 1, I-20156 Milan, Italy
[2] ITIA CNR, Inst Ind Technol & Automat, Via Corti 12, Milan, Italy
关键词
Maintenance; Production system; Opportunity window; QUALITY; LINES;
D O I
10.1016/j.cirp.2018.04.078
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Opportunistic maintenance is an effective strategy to reduce the interference between maintenance and production operations in multi-stage manufacturing systems. However, its application in industry is still limited due to the difficulty to predict its impact on system performance. This paper develops a methodology for estimating the production gains that can be generated by exploiting opportunistic windows to perform preventive maintenance tasks during production. The characteristic behaviour of the system is investigated and suitable policies for implementing opportunistic maintenance actions are derived. The industrial benefits are demonstrated with reference to a real industrial case in the high-volume production of ready-to-assemble furniture. (C) 2018 Published by Elsevier Ltd on behalf of CIRP.
引用
收藏
页码:499 / 502
页数:4
相关论文
共 15 条
[1]   Maintenance opportunity planning system [J].
Chang, Qing ;
Ni, Jun ;
Bandyopadhyay, Pulak ;
Biller, Stephan ;
Xiao, Guoxian .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2007, 129 (03) :661-668
[2]   Impact of quality control on production system performance [J].
Colledani, M. ;
Tolio, T. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2006, 55 (01) :453-456
[3]   Design and management of manufacturing systems for production quality [J].
Colledani, Marcello ;
Tolio, Tullio ;
Fischer, Anath ;
Iung, Benoit ;
Lanza, Gisela ;
Schmitt, Robert ;
Vancza, Jozsef .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2014, 63 (02) :773-796
[4]   Integrated quality, production logistics and maintenance analysis of multi-stage asynchronous manufacturing systems with degrading machines [J].
Colledani, Marcello ;
Tolio, Tullio .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2012, 61 (01) :455-458
[5]   Planning of maintenance activities - A current state mapping in industry [J].
Gopalakrishnan, Maheshwaran ;
Bokrantz, Jon ;
Ylipaa, Torbjorn ;
Skoogh, Anders .
7TH INDUSTRIAL PRODUCT-SERVICE SYSTEMS CONFERENCE - IPSS, INDUSTRY TRANSFORMATION FOR SUSTAINABILITY AND BUSINESS, 2015, 30 :480-485
[6]   Prediction of Passive Maintenance Opportunity Windows on Bottleneck Machines in Complex Manufacturing Systems [J].
Gu, Xi ;
Jin, Xiaoning ;
Ni, Jun .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2015, 137 (03)
[7]   Hidden maintenance opportunities in discrete and complex production lines [J].
Gu, Xi ;
Lee, Seungchul ;
Liang, Xinran ;
Garcellano, Mark ;
Diederichs, Mark ;
Ni, Jun .
EXPERT SYSTEMS WITH APPLICATIONS, 2013, 40 (11) :4353-4361
[8]  
IUNG B, 2007, CIRP ANN-MANUF TECHN, V56, P13
[9]   Condition based maintenance in the context of opportunistic maintenance [J].
Koochaki, Javid ;
Bokhorst, Jos A. C. ;
Wortmann, Hans ;
Klingenberg, Warse .
INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH, 2012, 50 (23) :6918-6929
[10]   Stochastic maintenance opportunity windows for unreliable two-machine one-buffer system [J].
Lee, Seungchul ;
Gu, Xi ;
Ni, Jun .
EXPERT SYSTEMS WITH APPLICATIONS, 2013, 40 (13) :5385-5394