Development of a Heavy Heavy-Duty Diesel Engine Schedule for Representative Measurement of Emissions

The Advanced Collaborative Emissions Study (ACES) has the objective of characterizing the emissions and assessing the possible health impacts of the 2007-2010 heavy-duty diesel engines and their control systems. The program seeks to examine emissions from engines operated in a realistic duty cycle and requires the development of an engine test schedule described in this paper. Field data on engine operation were available from Engine Control Unit (ECU) broadcasts from seven heavy heavy-duty trucks (HHDDT) tested during the Coordinating Research Council (CRC) E-55/59 study. These trucks were exercised at three weights (30,000 lb [13,610 kg], 56,000 lb [25,400 kg], and 66,000 lb [29,940 kg]) through four different active modes of a chassis test schedule that were developed from the data of in-use HHDDT operation in the state of California. The trucks were equipped with heavy-duty engines made by three major U.S. engine manufacturers with a range of model years from 1998 to 2003. This paper reports on the development of four engine test modes, termed creep, transient, cruise, and high-speed cruise (HHDDT_S), which correspond to the E-55/59 HHDDT chassis test modes. The creep and transient modes represent urban travel, and the cruise and HHDDT_S modes represent freeway operation. The test mode creation used the method of joining selected truck trips together while ensuring that they offered a reasonable statistical representation of the whole database by using a least-square errors method. Least-square errors between test modes and the database are less than 5%. The four test modes are presented in normalized engine speed and torque according to the definitions presented in the Code of Federal Regulations, Title 40, Part 86.