Windage Heating in a Shrouded Rotor-Stator System

This paper has experimentally and numerically studied the windage heating in a shrouded rotor-stator disk system with superimposed flow. Temperature rise in the radius direction on the rotating disk is linked to the viscous heating process when cooling air flows through the rotating component. A test rig has been developed to investigate the effect of flow parameters and the gap ratio on the windage heating, respectively. Experimental results were obtained from a 0.45m diameter disk rotating at up to 12,000 rpm with gap ratio varying from 0.02 to 0.18 and a stator of the same diameter. Infrared temperature measurement technology has been proposed to measure the temperature rise on the rotor surface directly. The PIV technique was adapted to allow for tangential velocity measurements. The tangential velocity data along the radial direction in the cavity was compared with the results obtained by CFD simulation. The comparison between the free disk temperature rise data and an associated theoretical analysis for the windage heating indicates that the adiabatic disk temperature can be measured by infrared method accurately. For the small value of turbulence parameter, the gap ratio has limited influence on the temperature rise distribution along the radius. As turbulence parameter increases, the temperature rise difference is independent of the gap ratio, leaving that as a function of rotational Reynolds number and throughflow Reynolds number only. The PIV results show that the swirl ratio of the rotating core between the rotor and the stator has a key influence on the windage heating.