Experimental investigation on low cycle fatigue and fracture behaviour of a notched Ni-based superalloy at elevated temperature

In order to investigate the effects of stress concentration on low cycle fatigue properties and fracture behaviour of a nickel-based powder metallurgy superalloy, FGH97, at elevated temperature, the low cycle fatigue tests have been conducted with semi-circular and semi-elliptical single-edge notched plate specimens at 550 and 700 degrees C. The results show that the fatigue life of the notched specimen decreases with the increase of stress concentration factor and the fatigue crack initiation life evidently decreases because of the defect located in the stress concentration zone. Moreover, the plastic deformation induced by notch stress concentration affects the initial crack occurrence zone. The angle of the crack occurrence zone is within +/- 10 degrees of notch bisector for semi-circular notched specimens and +/- 20 degrees for semi-elliptical notched specimens. The crack propagation rate decreases to a minimum at a certain length, D, and then increases with the growth of the crack. The crack propagation rate of the semi-elliptical notched specimen decelerates at a faster rate than that of the semi-circular notched specimen because of the increase of the notch plasticity gradient. The crack length, D, is affected by both the applied load and the notch plasticity gradient. In addition, the fracture mechanism is shown to transition from transgranular to intergranular as temperature increases from 550 to 700 degrees C, which would accelerate crack propagation and reduce the fatigue life.