Application of novel sol-gel composites on magnesium alloy

被引:48
作者
Nezamdoust, S. [1 ]
Seifzadeh, D. [1 ]
Rajabalizadeh, Z. [1 ]
机构
[1] Univ Mohaghegh Ardabili, Fac Sci, Appl Chem Dept, Phys Chem Res Lab, Ardebil, Iran
关键词
Sol-gel; Composite; Magnesium alloy; Corrosion; CORROSION PROTECTION; MG ALLOY; COATINGS; RESISTANCE; BEHAVIOR; PRETREATMENT; ALUMINUM; TEMPERATURE; IMPROVEMENT; INHIBITION;
D O I
10.1016/j.jma.2019.03.004
中图分类号
TF [冶金工业];
学科分类号
0806 ;
摘要
Application of defect-free, adherent, and corrosion protective sol-gel film on the magnesium alloys is generally difficult. In this study, two novel sol-gel/conversion coating composites were successfully deposited on AM60B magnesium alloy in order to provide sufficient protection against the corrosion. The first composite (Ti-Zr/hybrid) was obtained via combination of a hybrid sol-gel film (synthesized by mixing tetraethoxysilane (TEOS), and 3-glycidyloxypropyl-trimethoxysilane (GPTMS)) as outer layer and Ti-Zr conversion coating as primer. Also, the second composite (Ti-Zr/PTMS) was applied in a similar manner by combination of phenyl-trimethoxysilane (PTMS) sol- gel film with the Ti-Zr conversion coating. The morphology and elemental composition of the Ti-Zr conversion film were assessed by the Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDS), respectively. A cracky conversion film was applied on the alloy surface after immersion in the Ti-Zr conversion coating bath which was mainly composed of MgO, TiO2, ZrO2, and MgF2 compounds. Uniform, but not-adherent PTMS and hybrid sol-gel films (pure sol-gel films) with obvious defects were directly deposited onto the magnesium alloy without the Ti-Zr pretreatment which were morphologically characterized by the SEM. However, formation of relatively uniform and completely defect-free Ti-Zr/hybrid and Ti-Zr/PTMS composites after using the Ti-Zr conversion coating as pretreatment was revealed by the SEM observations. In addition, the defects of the Ti-Zr conversion coating were completely filled by the sol-gel layers. The Ti-Zr/PTMS and Ti-Zr/hybrid composite coatings were provided much better corrosion protection capacity than the pure PTMS and hybrid sol-gel films, respectively which was confirmed by the Electrochemical Impedance Spectroscopy (EIS) and Potentiodynamic Polarization (PDP) examinations in 0.05M NaCl solution. (C) 2019 Published by Elsevier B.V. on behalf of Chongqing University.
引用
收藏
页码:419 / 432
页数:14
相关论文
共 60 条
[1]   Evaluation of self-healing properties of inhibitor loaded nanoclay-based anticorrosive coatings on magnesium alloy AZ91D [J].
Adsul, Swapnil H. ;
Raju, K. R. C. Soma ;
Sarada, B. V. ;
Sonawane, Shirish H. ;
Subasri, R. .
JOURNAL OF MAGNESIUM AND ALLOYS, 2018, 6 (03) :299-308
[2]   Characterization of hybrid sol-gel coatings doped with hydrotalcite-like compounds to improve corrosion resistance of AA2024-T3 alloys [J].
Alvarez, D. ;
Collazo, A. ;
Hernandez, M. ;
Novoa, X. R. ;
Perez, C. .
PROGRESS IN ORGANIC COATINGS, 2010, 68 (1-2) :91-99
[3]   SKPFM and SEM study of the deposition mechanism of Zr/Ti based pre-treatment on AA6016 aluminum alloy [J].
Andreatta, F. ;
Turco, A. ;
de Graeve, I. ;
Terryn, H. ;
de Wit, J. H. W. ;
Fedrizzi, L. .
SURFACE & COATINGS TECHNOLOGY, 2007, 201 (18) :7668-7685
[4]   Electrochemical study of tailored sol-gel thin films as pre-treatment prior to organic coating for AZ91 magnesium alloy [J].
Barranco, V. ;
Carmona, N. ;
Galvan, J. C. ;
Grobelny, M. ;
Kwiatkowski, L. ;
Villegas, M. A. .
PROGRESS IN ORGANIC COATINGS, 2010, 68 (04) :347-355
[5]   Corrosion behaviour of stressed magnesium alloys [J].
Bonora, PL ;
Andrei, M ;
Eliezer, A ;
Gutman, EM .
CORROSION SCIENCE, 2002, 44 (04) :729-749
[6]   Nanocomposite glass coatings containing hexagonal boron nitride nanoparticles [J].
Camurlu, H. Erdem ;
Akarsu, Esin ;
ArsIan, Osman ;
Mathur, Sanjay .
CERAMICS INTERNATIONAL, 2016, 42 (07) :8856-8862
[7]   Corrosion and passivation of magnesium alloys [J].
Cao, Fuyong ;
Song, Guang-Ling ;
Atrens, Andrej .
CORROSION SCIENCE, 2016, 111 :835-845
[8]   Protective properties of SiO2 with SiO2 and Al2O3 nanoparticles sol-gel coatings deposited on FeCrAl alloys [J].
Checmanowski, Jacek G. ;
Szczygiel, Irena ;
Mazur, Anna ;
Szczygiel, Bogdan .
CERAMICS INTERNATIONAL, 2019, 45 (02) :2811-2819
[9]   Corrosion resistance of a self-healing micro-arc oxidation/polymethyltrimethoxysilane composite coating on magnesium alloy AZ31 [J].
Cui, Lan-Yue ;
Gao, Shang-Dong ;
Li, Ping-Ping ;
Zeng, Rong-Chang ;
Zhang, Fen ;
Li, Shuo-Qi ;
Han, En-Hou .
CORROSION SCIENCE, 2017, 118 :84-95
[10]   The behaviour of magnesium during free corrosion and potentiodynamic polarization investigated by real-time hydrogen measurement and optical imaging [J].
Curioni, M. .
ELECTROCHIMICA ACTA, 2014, 120 :284-292