A Simple Approach to Enhance the Effectiveness of Passive Currents Balancing in an Interleaved Multiphase Bidirectional DC-DC Converter

This paper studies the high power density bidirectional dc-dc converter with interleaving, soft-switching, and near critical conduction mode (near-CRM) operation. Systematic design and control methods are proposed to enhance the effectiveness of passive currents balancing between multiple interleaved phases without using individual phase current feedbacks. This paper first analyzes the zero voltage turn-ON operation, including the turn-OFF energy diversion by the added snubber capacitor and the turn-OFF resonance models. Second, the intrinsic inverse co-relation between the phase current deviation and the resulting effective duty cycles variation is quantitatively formulated and modeled as a closed-loop mechanism that balances the currents passively. Then, the design constraints of the system parameters including the snubber capacitance, dead time, and valley currents of the near-CRM mode are formulated to guarantee the effectiveness of counteracting the current unbalance. Finally, a variable switching frequency control is proposed to actively control the valley current and maintain the current balancing effectiveness throughout the operating range. An IGBT-based 20-kW three-phase interleaved prototype with the maximum efficiency of 99.1% is constructed to verify the proposed design and control methods.