Synthesis, isolation and characterization of methyl levulinate from cellulose catalyzed by extremely low concentration acid

A direct synthesis of methyl levulinate from cellulose alcoholysis in methanol medium under mild condition (180-210 degrees C) catalyzed by extremely low concentration sulfuric acid (<= 0.01 mol/L) and the product isolation were developed in this study. Effects of different process variables towards the catalytic performance were performed as a function of reaction time. The results indicated that sulfuric acid concentration, temperature and initial cellulose concentration had significant effects on the synthesis of methyl levulinate. An optimized yield of around 50% was achieved at 210 degrees C for 120 min with sulfuric acid concentration of 0.01 mol/L and initial cellulose concentration below 100 g/L. The resulting product mixture was isolated by a distillation technique that combines an atmospheric distillation with a vacuum distillation where n-dodecane was added to help distill the heavy fraction. The light fraction including mainly methanol could be reused as the reaction medium without any substantial change in the yield of methyl levulinate. The chemical composition and structural of lower heavy fraction were characterized by GC/MS, FTIR, H-1-NMR and C-13-NMR techniques. Methyl levulinate was found to be a major ingredient of lower heavy fraction with the content over 96%. This pathway is efficient, environmentally benign and economical for the production of pure levulinate esters from cellulose.