Application and modelling of flow forming manufacturing processes for internally geared wheels

被引:42
作者
Groche, Peter [1 ]
Fritsche, David [1 ]
机构
[1] TH Darmstadt, Inst Prod Engn & Forming Machines, D-64287 Darmstadt, Germany
关键词
flow forming; internally geared wheels; involute toothing; parameterized model definition;
D O I
10.1016/j.ijmachtools.2006.01.016
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The production of internally geared wheels by flow forming is a new process developed at the PtU Darmstadt. The technology enables manufacturing in one-piece design without additional machining operation. In this process, an externally geared mandrel is fitted into a cup-like work piece. By reducing the cup's outside diameter, the inner wall of the cup is rolled into the mandrel's teeth, thereby producing the gear's profile. Three tooling concepts with different kinematics and numbers of rolls were analyzed using experimental methods. Numerical analyses revealed several shortcomings of available finite-element codes to handle complex flow forming processes. The first step of an efficient computation is the development of a parameterized process model. This is able to act as a starting basis for a virtual product and process design. (c) 2006 Elsevier Ltd. All rights reserved.
引用
收藏
页码:1261 / 1265
页数:5
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