Linear Amplifier-Based Power-Hardware-in-the-Loop Emulation of a Variable Flux Machine

Emulation of an electric machine allows the testing of a drive inverter and controller of an electric drive system, prior to the manufacture of a machine prototype. This paper presents the emulation of a variable flux machine (VFM). The VFM emulator system proposed in this paper uses a detailed look-up table-based machine model for the purpose of emulation. This allows the emulator to mimic all machine magnetic and geometric behaviors such as saturation and torque ripple. In addition, the machine emulator proposed in this paper uses high-performance high-bandwidth linear amplifiers as power amplifiers. This enables a high band-width; leading to a high accuracy machine emulation. A detailed control description for the proposed machine emulator system and a machine model look-up table data verification against a prototype machine is initially presented. Experimental results are then presented to validate the utility of the proposed VFM emulator system to emulate various machine transient behaviors at different magnetization levels. Experimental results obtained from the emulator are subsequently compared against the experimental results obtained from a prototype VFM drive to verify the emulation accuracy.