Analytical process model for wire plus arc additive manufacturing

被引:67
|
作者
Rios, Sergio [1 ,2 ,3 ]
Colegrove, Paul A. [1 ]
Martina, Filomeno [1 ]
Williams, Stewart W. [1 ]
机构
[1] Cranfield Univ, Univ Way, Cranfield MK43 0AL, Beds, England
[2] Univ Magallanes, Punta Arenas 01855, Region De Magal, Chile
[3] Univ Magallanes, Punta Arenas 01855, La Antartica Ch, Chile
关键词
Wire plus arc additive manufacture; Welding capillarity; Point source conduction; MELT POOL; FABRICATION; DEPOSITION; EFFICIENCY; GEOMETRY;
D O I
10.1016/j.addma.2018.04.003
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
An analytical process model for predicting the layer height and wall width from the process parameters was developed for wire + arc additive manufacture of Ti-6Al-4V, which includes inter-pass temperature and material properties. Capillarity theory predicted that cylindrical deposits were produced where the wall width was less than 12 mm (radius < 6 mm) due to the large value of the surface tension. Power was predicted with an accuracy of +/- 20% for a wide range of conditions for pulsed TIG and plasma deposition. Interesting differences in the power requirements were observed where a surface depression was produced with the plasma process due to differences in melting efficiency and/or convection effects. Finally, it was estimated the impact of controlling the workpiece temperature on the accuracy of the deposit geometry.
引用
收藏
页码:651 / 657
页数:7
相关论文
共 50 条
  • [1] A mechanical model in wire plus Arc additive manufacturing process
    Bonifaz, E. A.
    Palomeque, J. S.
    PROGRESS IN ADDITIVE MANUFACTURING, 2020, 5 (02) : 163 - 169
  • [2] Analytical Model for Distortion Prediction in Wire plus Arc Additive Manufacturing
    Honnige, Jan Roman
    Colegrove, Paul
    Williams, Stewart
    RESIDUAL STRESSES 2018, ECRS-10, 2018, 6 : 277 - 282
  • [3] Wire plus Arc Additive Manufacturing
    Williams, S. W.
    Martina, F.
    Addison, A. C.
    Ding, J.
    Pardal, G.
    Colegrove, P.
    MATERIALS SCIENCE AND TECHNOLOGY, 2016, 32 (07) : 641 - 647
  • [4] A mechanical model in wire + Arc additive manufacturing process
    E. A. Bonifaz
    J. S. Palomeque
    Progress in Additive Manufacturing, 2020, 5 : 163 - 169
  • [5] Modelling of Thermal Transport in Wire plus Arc Additive Manufacturing Process
    Bonifaz, Edison A.
    COMPUTATIONAL SCIENCE - ICCS 2019, PT IV, 2019, 11539 : 647 - 659
  • [6] Arc Behavior in Wire Arc Additive Manufacturing Process
    Shukla, Pranjal
    Dash, Balaram
    Kiran, Degala Venkata
    Bukkapatnam, Satish
    48TH SME NORTH AMERICAN MANUFACTURING RESEARCH CONFERENCE, NAMRC 48, 2020, 48 : 725 - 729
  • [7] Process Planning Strategy for Wire and Arc Additive Manufacturing
    Ding, Dong-Hong
    Pan, Zeng-Xi
    Dominic, Cuiuri
    Li, Hui-Jun
    ROBOTIC WELDING, INTELLIGENCE AND AUTOMATION, RWIA'2014, 2015, 363 : 437 - 450
  • [8] Process planning for robotic wire and arc additive manufacturing
    Ding, Donghong
    Pan, Zengxi
    Cuiuri, Dominic
    Li, Huijun
    PROCEEDINGS OF THE 2015 10TH IEEE CONFERENCE ON INDUSTRIAL ELECTRONICS AND APPLICATIONS, 2015, : 1994 - 1997
  • [9] A review of wire arc additive manufacturing and advances in wire arc additive manufacturing of aluminium
    Derekar, K. S.
    MATERIALS SCIENCE AND TECHNOLOGY, 2018, 34 (08) : 895 - 916
  • [10] A modular path planning solution for Wire plus Arc Additive Manufacturing
    Michel, Florent
    Lockett, Helen
    Ding, Jialuo
    Martina, Filomeno
    Marinelli, Gianrocco
    Williams, Stewart
    ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING, 2019, 60 : 1 - 11