Hybrid Ultrasonic TOFD Imaging of Weld Flaws Using Wavelet Transforms and Image Registration

Ultrasonic time of flight diffraction (TOFD) is an effective weld crack inspection technique. Due to the intensity of diffraction wave is rather weak compared with the lateral wave and the bottom echo wave, thus the signal-to-ratio (SNR) of TOFD image is low. A new dichotomous method is comprised of two steps that contains wavelet shrinkage and image registration is proposed in this paper to reduce the noise and improve the resolution of TOFD images as well. In order to evaluate the reliability of our proposed method in this paper, we have established the experiment system, and sampled a number of TOFD data with random distribution of noise characteristics. We adopted one-dimension wavelet transform and two-dimension wavelet transform in the very beginning of the first step of the proposed algorithm respectively. The SNR of the result obtained in this step is improved significantly compared with the classic algorithms. Next, the image registration is applied. After the registered images have been added to form a new one, then it comes to the final result that shows not only the SNR but also the definition of the image is enhanced effectively.