Analysis of the influence of tool type, coatings, and machinability on the thermal fields in orthogonal machining of AISI 4140 steels

被引：40
作者：
Arrazola, P. J. [1 ]
Arriola, I. [1 ,2 ]
Davies, M. A. [3 ]
机构：
[1] Mondragon Univ, Fac Engn, Mfg Dept, Arrasate Mondragon 20500, Guipuzcoa, Spain
[2] Margune Ctr, Eibar, Spain
[3] Univ N Carolina, Dept Mech Engn & Engn Sci, Ctr Precis Metrol, Charlotte, NC 28223 USA
来源：
CIRP ANNALS-MANUFACTURING TECHNOLOGY | 2009年 / 58卷 / 01期
关键词：
Energy balance; Machinability; Temperature; TEMPERATURE; SIMULATION;
D O I：
10.1016/j.cirp.2009.03.085
中图分类号：
T [工业技术];
学科分类号：
08 ;
摘要：
Micro-thermal imaging was used to determine the amount of heat flowing into the tool, chip and workpiece during orthogonal Cutting at speeds Lip to 400 m min(-1). Two AISI 4140 steels with different machinability ratings and three types of tools were compared: (i) uncoated with 0 degrees rake angle, (ii) coated with -6 degrees rake angle and (iii) coated with chip breaker. A control volume approach was used to estimate the energy partition from thermal images and energy outflow was compared to direct measurement of the cutting power. This provides a new physical tool for examining machinability, tool wear and subsurface damage. (C) 2009 CIRP.
引用
收藏
页码：85 / 88
页数：4
相关论文
共 15 条
  • [1] A new approach for the friction identification during machining through the use of finite element modeling
    Arrazola, P. J.
    Ugarte, D.
    Dominguez, X.
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2008, 48 (02) : 173 - 183
  • [2] The effect of machinability on thermal fields in orthogonal cutting of AN 4140 steel
    Arrazola, P. J.
    Arriola, I.
    Davies, M. A.
    Cooke, A. L.
    Dutterer, B. S.
    [J]. CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2008, 57 (01) : 65 - 68
  • [3] A new approach to cutting temperature prediction considering the thermal constriction phenomenon in multi-layer coated tools
    Attia, MH
    Kops, L
    [J]. CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2004, 53 (01) : 47 - 52
  • [4] BARROW G, 1973, ANN CIRP, V22, P203
  • [5] Calibrated thermal microscopy of the tool-chip interface in machining
    Davies, MA
    Yoon, H
    Schmitz, TL
    Burns, TJ
    Kennedy, MD
    [J]. MACHINING SCIENCE AND TECHNOLOGY, 2003, 7 (02) : 167 - 190
  • [6] Denkena B., 2005, 8 CIRP INT WORKSH MO, P503
  • [7] Heat flow simulation for dry machining of power train castings
    Fleischer, J.
    Pabst, R.
    Kelemen, S.
    [J]. CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2007, 56 (01) : 117 - 122
  • [8] A computational approach to evaluate temperature and heat partition in machining with multilayer coated tools
    Grzesik, W
    Nieslony, P
    [J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2003, 43 (13) : 1311 - 1317
  • [9] Analytical models based on composite layer for computation of tool-chip interface temperatures in machining steels with multilayer coated cutting tools
    Grzesik, W
    [J]. CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2005, 54 (01): : 91 - 94
  • [10] Hamann JC., 1996, ANN CIRP, V45, P87, DOI [10.1016/S0007-8506(07)63022-4, DOI 10.1016/S0007-8506(07)63022-4]
12