Consecutive sub-sector scan mode with adjustable scan lengths for selective laser melting technology

被引:20
作者
Zhang, Wenxian [1 ]
Shi, Yusheng [1 ]
Liu, Bing [1 ]
Xu, Lin [1 ]
Jiang, Wei [1 ]
机构
[1] Huazhong Univ Sci & Technol, State Key Lab Mat Proc & Die & Mould Technol, Wuhan 430074, Hubei, Peoples R China
关键词
Rapid manufacturing; Selective laser melting; Bidirectional scan pattern; Encasing box method; Contour polygons; Metal powder;
D O I
10.1007/s00170-008-1527-0
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
In an effort to optimize the manufacture of near fully dense metal parts, we have developed a sub-sector scan mode for selective laser melting (SLM) technology. The working process of such a scan mode is realized by the way that the contour polygons of a three-dimensional (3D) metal part obtained by slicing layer by layer are enclosed in a small quadrangle box, specifically an encasing box, and sub-boxes (sub-sectors) in square are then divided by the enclosed quadrangle box with short scan lengths on each side. Then these sub-sectors are hatched with bidirectional scanning lines which are normal with right-angles in adjacent sectors. The algorithm is presented in this paper. In the SLM processes, this scan pattern helps to increase the temperature in small sub-sectors and melt metal powder more effectively. Parts with complex structures from stainless steel 316 L were manufactured with this new scan mode.
引用
收藏
页码:706 / 713
页数:8
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